Malo Opangira Machining a CNC a 5-Axis TKG1600
Mawonekedwe
I. Kapangidwe Kolimba Kwambiri
Makinawa amagwiritsa ntchito mphamvu yokoka yochepa, kapangidwe ka thupi logwirizana, kuonetsetsa kuti kapangidwe kake kakhazikika. Kuphatikiza ndi malangizo akuluakulu olunjika ndi othandizira ambiri, kumathandizira kwambiri kulimba kwa kudula komanso kukhazikika kwamphamvu.
Ma ax a X/Y/Z amagwiritsa ntchito zomangira za mpira zomwe zimakhala ndi lead yapamwamba, zomwe zimapangitsa kuti zikhale zothamanga kwambiri komanso zolondola nthawi zonse.
II. Kuyenda Mofulumira Kwambiri komanso Mogwira Mtima Kwambiri
Liwiro la XYZ axis rapid travel likufika pa 60 m/min, ndipo kusintha zida kumatenga masekondi 5 okha.
Dongosolo la magazini ya zida zoyendetsedwa ndi servo limatha kusankha chida chotsatira pasadakhale panthawi yokonza, zomwe zimathandiza kuti ntchitoyo igwire ntchito mwachindunji popanda kudikira ndikuchepetsa nthawi yosadula.
Pakusintha kwa zida za spindle, ma axes achinayi ndi achisanu amayikidwa kale nthawi imodzi, zomwe zimathandiza kuti makina apitirize nthawi yomweyo chida chikasinthidwa, zomwe zimapangitsa kuti makina azitha kuyikidwa mwachangu komanso kuti azigwiritsidwa ntchito nthawi yayitali.
Kudyetsa mwachangu kwambiri ndi kusintha zida mwanzeru zimagwirira ntchito limodzi kuti ziwongolere kwambiri magwiridwe antchito a makina onse.
III. Dongosolo la Spindle Lothandizira Zinthu Ziwiri
Chida cha makinachi chili ndi kapangidwe ka HSK-A100 kolumikizana ndi zinthu ziwiri, komwe kamakhala ndi liwiro lalikulu la 10,000 rpm komanso mphamvu yayikulu ya 320 N·m.
Kapangidwe ka spindle kophatikizidwa kamaletsa bwino kusintha kwa kutentha ndi kugwedezeka, kuonetsetsa kuti kulondola kokhazikika komanso kutsirizika bwino kwa pamwamba pa liwiro lalikulu.
Kapangidwe kake kolumikizana kawiri kamapereka kulimba kwabwino kwambiri pakudula kwambiri, kuchepetsa nthawi yopangira makina ndikuwonjezera nthawi yogwiritsira ntchito spindle ndi zida.
Dongosolo lowongolera kutentha kwa mpweya lomwe lili mkati mwake lomwe lili pa mphete yakunja ya spindle limachotsa kutentha nthawi zonse, kuletsa kutentha kusuntha komanso kusunga kulondola kwambiri.
IV. Dongosolo Loziziritsira Lanzeru
Choziziritsira champhamvu chimapopedwa bwino kuchokera pakati pa spindle mpaka kumapeto kwa chida, zomwe zimapangitsa kuti chiziziritse bwino komanso kuchotsa chip mwachangu.
Dongosololi lili ndi kusintha kozindikira kupanikizika, kusintha kokha kupanikizika (komwe kungakonzedwe kuyambira 30–70 kg/cm²) kutengera kusintha kwa zida ndi njira, kusunga kupanikizika kosalekeza kwa malo odulira.
Pogwirizana ndi makina oyendera mpweya a spindle, makina onse amakhalabe olondola komanso okhazikika ngakhale atakhala ndi ntchito yothamanga kwambiri kwa nthawi yayitali, zomwe zimapangitsa kuti zida zonse ziwiri komanso spindle zizikhala ndi moyo wautali.
V. Large-Stroke Five-AxisNthawi imodziKapangidwe
Pogwiritsa ntchito kapangidwe ka tebulo lotsika, lozungulira kawiri, limapereka malo okwanira opangira makina: m'mimba mwake wozungulira wa workpiece ndi 1600 mm, kutalika kwa makina ndi 550 mm, kutalika kwa macheke -140° mpaka +20°, komanso mphamvu yayikulu yonyamula tebulo ndi 1000 kg.
A-axis imagwiritsa ntchito makina awiriawiri, mabuleki awiriawiri, kupereka mphamvu yamphamvu yoyendetsera mabuleki, malo olondola, komanso kuthana bwino ndi mphamvu yoyendetsera mabuleki kuchokera ku kudula kwakukulu.
C-axis ili ndi kapangidwe ka giya loyendetsa bwino kwambiri lozungulira, lomwe silikupangitsa kuti lizigwira ntchito molakwika komanso kuti lizinyamula katundu wambiri, zomwe zimathandiza kuti makina ogwirira ntchito limodzi azigwira ntchito bwino kwambiri.
VI. Kudziyendetsa ndi Kudalirika
Tebulo logwirira ntchito limaphatikiza cholumikizira chozungulira cha njira 12 ndi njira zoyendera mpweya ndi madzi, zomwe zimathandiza ntchito zodziyimira zokha monga kutseka zokha, kulamulira zitseko zokha, kuzindikira kusweka kwa zida zokha, kuziziritsa kwamadzimadzi zokha, ndi kuchotsa chip.
Spindle ili ndi makina ozungulira a 8/12-channel kuti iwonetsetse kuti mphamvu ya hydraulic ikuyenda bwino panthawi yopangira makina.
Chida cha makinachi chilinso ndi malo osungiramo zinthu kuti ayesere mpweya wabwino komanso kusintha zinthu, zomwe zimathandiza kupanga zinthu mwanzeru mtsogolo komanso kukweza zinthu popanda anthu.
Mndandanda wa makina opangidwa okhawu umathandiza kuti chida cha makina chizigwira ntchito nthawi zonse maola 24 pa tsiku, masiku 7 pa sabata, kuonetsetsa kuti zinthu zikuyenda bwino komanso mokhazikika.
VII. Dongosolo Lotumizira Magalimoto Othamanga Kwambiri
Chozungulira chonsecho chimagwiritsa ntchito zomangira zazikulu zazikulu ndi malangizo ozungulira, zomwe zimapangitsa kuti chiziyenda mofulumira komanso chikhale cholimba kwambiri.
Kapangidwe ka servo motor direct-drive kamachotsa kuukira kwa ma transmission, zomwe zimapangitsa kuti ayankhe mwachangu komanso kuti aike pamalo oyenera.
Kuchita bwino kwambiri pofulumizitsa ndi kuchepetsa liwiro kumachepetsa kwambiri nthawi yosadula, zomwe zimapangitsa kuti ntchitoyo ipite patsogolo komanso kuti ntchitoyo iyende bwino.
Mafotokozedwe Aukadaulo
| Magawo a Linear Axis | ||
| 1 | X/Y/Z-axis stroke range (mm) | 1600/1100/850 |
| Magawo a Axis Ozungulira | ||
| 1 | Ulendo wa A-axis | -140°~+20° |
| 2 | Ulendo wa C-axis | 360° |
| Dyetsani | ||
| 1 | Kuyenda Mwachangu:m/mph | 60 |
| 2 | Kudula Chakudya Chakudyetsa: m/mph | 20 |
| 3 | Kuthamanga kwa Rapid Traverse: g | 1G |
| Magawo a Makina | ||
| 1 | Kutalika konse (mm) | 4560 |
| 2 | Chizindikiro cha phazi (mm) | 3,757×3,371 |
| 3 | Kulemera kwa Makina: t | 22 |
| Magawo a Ntchito | ||
| 1 | NtchitoKukula: mm | φ800 |
| 2 | Kutalika kwa Ntchito Yopangira Ntchito: mm | 550 |
| 3 | Maxi. Swing Diameter: mm | 1600 |
| 4 | Kulemera kwa Max.Table: kg | 1000 |
| Magawo a Magazini a Zida | ||
| 1 | Kuthekera kwa Magazini ya Zida: zida | 60 |
| 2 | Nthawi Yosinthira Chida cha TT:s | 5 |
| 3 | Kutalika kwa Chida Chapamwamba: mm | 550 |
| 4 | Kulemera kwa Chida Chapamwamba: kg | 25 |
| Kapangidwe Koyambira | ||
| 1 | 5-Axis, 4-Intime Contouring · Chida Choyang'anira Malo Ogulitsira Zida | √ |
| 2 | Choziziritsira Chodutsa-Spindle | (50kg/cm) |
| 3 | Brake ya Hydrauic ya A/C-Axis | √ |
| 4 | Chokulungira | 10,000 rpm, HSK-A100 Taper |
| 5 | Dongosolo Loyendetsa la A/C-Axis | Precision Rolling Nyongolotsi Drive |
| 6 | Dongosolo Loyendetsa Mabuleki la A/C-Axis | Dongosolo la Mabuleki a Hydraulic |
| 7 | Dongosolo Loziziritsira la Spindle | √ |
| 8 | Dongosolo la Chip Conveyor | √ |
| 9 | Chigawo cha Mphamvu ya Hydraulic | √ |
| 10 | Ntchito Yoyang'anira Zida | √ |
| 11 | Jenereta Yopukusa ndi Manja | √ |
| Dongosolo | ||
| 1 | SINUMERIK 828D | √ |
Chitsanzo Chokonzekera
I. Kapangidwe Kolimba Kwambiri
Makinawa amagwiritsa ntchito mphamvu yokoka yochepa, kapangidwe ka thupi logwirizana, kuonetsetsa kuti kapangidwe kake kakhazikika. Kuphatikiza ndi malangizo akuluakulu olunjika ndi othandizira ambiri, kumathandizira kwambiri kulimba kwa kudula komanso kukhazikika kwamphamvu.
Ma ax a X/Y/Z amagwiritsa ntchito zomangira za mpira zomwe zimakhala ndi lead yapamwamba, zomwe zimapangitsa kuti zikhale zothamanga kwambiri komanso zolondola nthawi zonse.
II. Kuyenda Mofulumira Kwambiri komanso Mogwira Mtima Kwambiri
Liwiro la XYZ axis rapid travel likufika pa 60 m/min, ndipo kusintha zida kumatenga masekondi 5 okha.
Dongosolo la magazini ya zida zoyendetsedwa ndi servo limatha kusankha chida chotsatira pasadakhale panthawi yokonza, zomwe zimathandiza kuti ntchitoyo igwire ntchito mwachindunji popanda kudikira ndikuchepetsa nthawi yosadula.
Pakusintha kwa zida za spindle, ma axes achinayi ndi achisanu amayikidwa kale nthawi imodzi, zomwe zimathandiza kuti makina apitirize nthawi yomweyo chida chikasinthidwa, zomwe zimapangitsa kuti makina azitha kuyikidwa mwachangu komanso kuti azigwiritsidwa ntchito nthawi yayitali.
Kudyetsa mwachangu kwambiri ndi kusintha zida mwanzeru zimagwirira ntchito limodzi kuti ziwongolere kwambiri magwiridwe antchito a makina onse.
III. Dongosolo la Spindle Lothandizira Zinthu Ziwiri
Chida cha makinachi chili ndi kapangidwe ka HSK-A100 kolumikizana ndi zinthu ziwiri, komwe kamakhala ndi liwiro lalikulu la 10,000 rpm komanso mphamvu yayikulu ya 320 N·m.
Kapangidwe ka spindle kophatikizidwa kamaletsa bwino kusintha kwa kutentha ndi kugwedezeka, kuonetsetsa kuti kulondola kokhazikika komanso kutsirizika bwino kwa pamwamba pa liwiro lalikulu.
Kapangidwe kake kolumikizana kawiri kamapereka kulimba kwabwino kwambiri pakudula kwambiri, kuchepetsa nthawi yopangira makina ndikuwonjezera nthawi yogwiritsira ntchito spindle ndi zida.
Dongosolo lowongolera kutentha kwa mpweya lomwe lili mkati mwake lomwe lili pa mphete yakunja ya spindle limachotsa kutentha nthawi zonse, kuletsa kutentha kusuntha komanso kusunga kulondola kwambiri.
IV. Dongosolo Loziziritsira Lanzeru
Choziziritsira champhamvu chimapopedwa bwino kuchokera pakati pa spindle mpaka kumapeto kwa chida, zomwe zimapangitsa kuti chiziziritse bwino komanso kuchotsa chip mwachangu.
Dongosololi lili ndi kusintha kozindikira kupanikizika, kusintha kokha kupanikizika (komwe kungakonzedwe kuyambira 30–70 kg/cm²) kutengera kusintha kwa zida ndi njira, kusunga kupanikizika kosalekeza kwa malo odulira.
Pogwirizana ndi makina oyendera mpweya a spindle, makina onse amakhalabe olondola komanso okhazikika ngakhale atakhala ndi ntchito yothamanga kwambiri kwa nthawi yayitali, zomwe zimapangitsa kuti zida zonse ziwiri komanso spindle zizikhala ndi moyo wautali.
V. Large-Stroke Five-AxisNthawi imodziKapangidwe
Pogwiritsa ntchito kapangidwe ka tebulo lotsika, lozungulira kawiri, limapereka malo okwanira opangira makina: m'mimba mwake wozungulira wa workpiece ndi 1600 mm, kutalika kwa makina ndi 550 mm, kutalika kwa macheke -140° mpaka +20°, komanso mphamvu yayikulu yonyamula tebulo ndi 1000 kg.
A-axis imagwiritsa ntchito makina awiriawiri, mabuleki awiriawiri, kupereka mphamvu yamphamvu yoyendetsera mabuleki, malo olondola, komanso kuthana bwino ndi mphamvu yoyendetsera mabuleki kuchokera ku kudula kwakukulu.
C-axis ili ndi kapangidwe ka giya loyendetsa bwino kwambiri lozungulira, lomwe silikupangitsa kuti lizigwira ntchito molakwika komanso kuti lizinyamula katundu wambiri, zomwe zimathandiza kuti makina ogwirira ntchito limodzi azigwira ntchito bwino kwambiri.
VI. Kudziyendetsa ndi Kudalirika
Tebulo logwirira ntchito limaphatikiza cholumikizira chozungulira cha njira 12 ndi njira zoyendera mpweya ndi madzi, zomwe zimathandiza ntchito zodziyimira zokha monga kutseka zokha, kulamulira zitseko zokha, kuzindikira kusweka kwa zida zokha, kuziziritsa kwamadzimadzi zokha, ndi kuchotsa chip.
Spindle ili ndi makina ozungulira a 8/12-channel kuti iwonetsetse kuti mphamvu ya hydraulic ikuyenda bwino panthawi yopangira makina.
Chida cha makinachi chilinso ndi malo osungiramo zinthu kuti ayesere mpweya wabwino komanso kusintha zinthu, zomwe zimathandiza kupanga zinthu mwanzeru mtsogolo komanso kukweza zinthu popanda anthu.
Mndandanda wa makina opangidwa okhawu umathandiza kuti chida cha makina chizigwira ntchito nthawi zonse maola 24 pa tsiku, masiku 7 pa sabata, kuonetsetsa kuti zinthu zikuyenda bwino komanso mokhazikika.
VII. Dongosolo Lotumizira Magalimoto Othamanga Kwambiri
Chozungulira chonsecho chimagwiritsa ntchito zomangira zazikulu zazikulu ndi malangizo ozungulira, zomwe zimapangitsa kuti chiziyenda mofulumira komanso chikhale cholimba kwambiri.
Kapangidwe ka servo motor direct-drive kamachotsa kuukira kwa ma transmission, zomwe zimapangitsa kuti ayankhe mwachangu komanso kuti aike pamalo oyenera.
Kuchita bwino kwambiri pofulumizitsa ndi kuchepetsa liwiro kumachepetsa kwambiri nthawi yosadula, zomwe zimapangitsa kuti ntchitoyo ipite patsogolo komanso kuti ntchitoyo iyende bwino.
| Magawo a Linear Axis | ||
| 1 | X/Y/Z-axis stroke range (mm) | 1600/1100/850 |
| Magawo a Axis Ozungulira | ||
| 1 | Ulendo wa A-axis | -140°~+20° |
| 2 | Ulendo wa C-axis | 360° |
| Dyetsani | ||
| 1 | Kuyenda Mwachangu:m/mph | 60 |
| 2 | Kudula Chakudya Chakudyetsa: m/mph | 20 |
| 3 | Kuthamanga kwa Rapid Traverse: g | 1G |
| Magawo a Makina | ||
| 1 | Kutalika konse (mm) | 4560 |
| 2 | Chizindikiro cha phazi (mm) | 3,757×3,371 |
| 3 | Kulemera kwa Makina: t | 22 |
| Magawo a Ntchito | ||
| 1 | Kukula kwa tebulo logwirira ntchito: mm | φ800 |
| 2 | Kutalika kwa Ntchito Yopangira Ntchito: mm | 550 |
| 3 | Maxi. Swing Diameter: mm | 1600 |
| 4 | Kulemera kwa Max.Table: kg | 1000 |
| Magawo a Magazini a Zida | ||
| 1 | Kuthekera kwa Magazini ya Zida: zida | 60 |
| 2 | Nthawi Yosinthira Chida cha TT:s | 5 |
| 3 | Kutalika kwa Chida Chapamwamba: mm | 550 |
| 4 | Kulemera kwa Chida Chapamwamba: kg | 25 |
| Kapangidwe Koyambira | ||
| 1 | 5-Axis, 4-Intime Contouring · Chida Choyang'anira Malo Ogulitsira Zida | √ |
| 2 | Choziziritsira Chodutsa-Spindle | (50kg/cm) |
| 3 | Brake ya Hydrauic ya A/C-Axis | √ |
| 4 | Chokulungira | 10,000 rpm, HSK-A100 Taper |
| 5 | Dongosolo Loyendetsa la A/C-Axis | Precision Rolling Nyongolotsi Drive |
| 6 | Dongosolo Loyendetsa Mabuleki la A/C-Axis | Dongosolo la Mabuleki a Hydraulic |
| 7 | Dongosolo Loziziritsira la Spindle | √ |
| 8 | Dongosolo la Chip Conveyor | √ |
| 9 | Chigawo cha Mphamvu ya Hydraulic | √ |
| 10 | Ntchito Yoyang'anira Zida | √ |
| 11 | Jenereta Yopukusa ndi Manja | √ |
| Dongosolo | ||
| 1 | SINUMERIK 828D | √ |


























