CNC Wolemera-ntchito mlatho 5-olamulira GMH-2245-Z
Kuyambitsa makina a 5-axis
Heavy-duty bridge-type five-axis gantry Machining Center, mawonekedwe ake onse amatengera mawonekedwe okwezeka amtundu wa mlatho, matenthedwe ofananirako ndi ma spindle system box-in-box, omwe amathetsa vuto la mtundu wa mlatho wachikhalidwe. mkulu-liwiro asanu olamulira gantry Machining likulu.Nkhosa yamphongo imatenga mbali yomwe ikulendewera pamtengo kuti ipange spindle Chochitika chapakati chothamanga chingachepetse kusuntha kwamafuta komwe kumachitika chifukwa cha kusintha kwa kutentha komwe kumachitikira mumsonkhano ndikuwongolera makina olondola a makina;ndipo kamangidwe kameneka kameneka kamapangitsa makinawo kuti asavutike ndi malo ovuta.
Ndi mutu wa mphero wapamwamba kwambiri wa ma axis asanu, shaft yayikulu imatenga mutu wopindika wothamanga kwambiri, womwe umatha kuzindikira mphero yogwira ntchito kwambiri komanso kuthamanga kwambiri pansi pa kulumikizana kwa ma axis asanu, ndipo imatha kuzindikira kuwongolera bwino kwa mawonekedwe a makina, okhala ndi mawonekedwe apamwamba. bwino, mwatsatanetsatane kwambiri, kukhazikika ndi kudalirika.
Kuthamanga kwambiri kwa spindle, kulondola kwambiri komanso kusungika bwino bwino, kuthira mafuta, kuziziritsa mokakamiza.
The nkhwangwa waukulu wa heavy-ntchito mlatho-mtundu asanu-olamulira gantry Machining pakati machining amagawidwa liniya nkhwangwa X-olamulira, Y-olamulira, Z-olamulira, rotary olamulira C-olamulira, A-olamulira., kukonza pobowola mozama, kupuma kwapang'onopang'ono ndi taper pamalo ovuta, komanso vuto la kukonza bwino komanso kukhathamiritsa kwapadera kwa magawo owoneka bwino.
Mapangidwe ake ndi opepuka, amachepetsa kuchuluka kwa wononga mpira, amachepetsa kuvala kwa wononga mpira ndi kalozera wa mzere, ndikuwongolera kulondola kwake;
Kapangidwe ka viaduct kumawonjezeranso kulimba kwa gawo lonyamula katundu la makina, zomwe zimatha kupewa kugwedezeka komwe kumachitika mosavuta pamene mtengo umayenda mwachangu ndipo spindle imayenda mwachangu;
Kuphatikizidwa ndi mutu wapawiri wa mkono wa AC wokhala ndi ma axis asanu, makina okhazikika a maginito apamwamba a torque amatha kukwaniritsa zofunikira kwambiri zolondola, mphamvu ndi kuyankha kwamphamvu, kuchotsa zida zamakina, kukonza kosavuta, kupezeka kwakukulu, komanso mawonekedwe ochepa.
Kuzungulira kwa A-axis ndi ± 110 °, ndipo kusinthasintha kwa C-axis ndi ± 270 °, komwe kumazindikira bwino kutembenuka kowongoka ndi kopingasa;
The Machining kulondola kwa mankhwala kufika 5μ;imatha kukonza zinthu monga titaniyamu aloyi;mulingo waukadaulo uli pafupi ndi kutsogolera kwapadziko lonse lapansi;
Kuphatikizidwa ndi encoder yotsekeka yotsekeka yobwerezabwereza kwambiri, kulondola kwa ma ax A ndi C kumatha kufikira ± 5arc sec, ndipo kubwereza kwa malo a A ndi C axis kumatha kufikira ± 3.5arc sec, zomwe sizimangozindikira kutalika. -machining olondola, komanso amapewa ngodya zovuta.Kukhazikitsa kosintha.
Mikono iwiri yozungulira mutu
Malo opangira makina a axis gantry asanu amatha kukhala ndi masipilo atatu osiyanasiyana amagalimoto: apamwamba, apakati komanso otsika.Liwiro pazipita akhoza kufika 18000rpm, mphamvu spindle ndi 35KW, ndi makokedwe pazipita akhoza kufika 118Nm.Chogwiritsira ntchito ndi HSK-A63;chidacho chimathandizidwa ndi hydraulically, ndipo chida chowongolera chida chimakhala ndi mphamvu yayikulu yogwira;chida chachitali chimakhala ndi madzi kuchokera pakati pa spindle kuti aziziziritsa malo opangira, zomwe zimawonjezera kulondola kwa makina;mphamvu yodulira ndi yayikulu, kudula bwino ndikwambiri, nthawi yokonza ndi yaifupi, ndipo kupanga mphamvu zamagetsi ndikwabwino, kumakwaniritsa zosowa zonse zamsika!
Mikono iwiri yolumikizana ndi mutu wolumikizana ndi maginito okhazikika a torque motor;
Ndi mkulu mwatsatanetsatane ngodya encoder;
Ndipo kwambiri tcheru kungokhala chete clamping dongosolo limagwirira;
Mutu wa ma axis asanu okhala ndi mawonekedwe olimba komanso okhazikika a foloko ali ndi mawonekedwe ophatikizika, osasunthika bwino komanso kusinthasintha kwakukulu;
Imathetsa mwangwiro debugging angapo ndi clamping chofunika kuti repositioning workpiece pa ngodya zovuta, ndi amachepetsa malo cholakwika.Ndi oyenera mankhwala ndi mbali zovuta mawonekedwe ndi mkulu mwatsatanetsatane zofunika.Ikhoza kumaliza kukonza malo opindika pamakona osiyanasiyana mu clamping imodzi ndikuwongolera kupanga bwino.Kukonzekera kwamunthu, kamangidwe kolondola kwambiri, kuti mukwaniritse ntchito zokulirapo.
Pofuna kupititsa patsogolo ntchito ya mutu wapawiri wa mkono wa AC wa-axis-axis mutu wapawiri ndikupangitsa kuti igwire ntchito mwasayansi komanso mosinthasintha, kamangidwe kameneka, kachitidwe kapamwamba kamene kamakhala kosavuta kumagwiritsidwa ntchito.Chingwe cha qigong chokhala ndi mphamvu yayikulu yogwira ntchito chimakhala ndi ntchito yotsimikizira chitetezo.Pamene kuthamanga kwa mpweya wogwira ntchito kutayika pazifukwa zilizonse, zidzalowa m'malo otsekera, zomwe zimapewa vuto la kulephera kwa makina ndi kugundana panthawi yokonza, ndipo zingathe kuteteza bwino zipangizozo ndikupewa kutaya kosafunikira., ndipo mtengo wa dongosolo lonse ndi wotsika.AC olamulira ali mkulu bata, ndi clamping mphamvu ya olamulira A akhoza kufika 1680Nm, ndi clamping mphamvu ya C olamulira akhoza kufika 2040Nm, amene mwangwiro amazindikira mkulu-mwatsatanetsatane Machining.
Makina olemera a mlatho wamtundu wachisanu-axis gantry akuphatikiza: chogwirira ntchito, ndime, mtengo, mpando wotsetsereka, chishalo, ndi nkhosa yamphongo ndizoponyedwa kuti zitsimikizire kukhazikika kokwanira.Kuthamanga kwambiri, kudula bwino, kuchotsera zitsulo zambiri, kupanikizika kochepa komwe kumapangidwa ndi kudula kwa workpiece, ndi khalidwe labwino la workpiece pamwamba;
Liwiro loyenda mwachangu, nthawi yochepera yochepera yofunikira, yokhala ndi mutu wapawiri-mkono wolumikizana ndi olamulira asanu, kugunda kwanthawi imodzi, kukonza kwamakona ambiri, kukonza kokhotakhota, kukonza kosinthika.
Makina onsewa adazunguliridwa ndi chitetezo, makinawo ali ndi ntchito yochotsa chip, ndipo ali ndi ntchito yoziziritsa madzi.Makinawa ali ndi mawonekedwe okongola, ntchito yabwino komanso kukonza.
X-axis
Fomu ya njanji ya X-axis: Mzerewu uli ndi njanji zinayi za 55mm zolemetsa.Ikhoza kukumana ndi kukhwima kwakukulu ndi zofunikira zamphamvu za chimango cha gantry, ndipo imathanso kukumana ndi ubwino waumisiri wa coefficient yaing'ono yotsutsana, kuthamanga mofulumira komanso moyo wautali wautumiki;mafuta njira: kudzoza mafuta;mtundu wa njanji: INA yaku Germany kapena mitundu yofananira;
Kutumiza kwa X-axis: injini ya AC servo ikatsitsidwa, imayendetsa 63mm m'mimba mwake molunjika mpira wononga kuti azungulire kuzindikira chakutsogolo ndi chakumbuyo kwa slide;Njira yothira mafuta: kuthira mafuta;Screw brand: Czech KSK kapena mtundu womwewo;
Okonzeka ndi wolamulira wapawiri wolondola kwambiri-wotsekedwa-loop;grating wolamulira mtundu: Spain FAGOR kapena Germany HEIDENHAIN;
Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera.Chishangochi chili ndi mawonekedwe okongola komanso mawonekedwe omveka.
Y-axis
Fomu ya njanji ya Y-axis: mzatiwo uli ndi njanji zinayi za 55mm heavy-duty roller linear linear.Ikhoza kukumana ndi kukhwima kwakukulu ndi zofunikira zamphamvu za chimango cha gantry, ndipo imathanso kukumana ndi ubwino waumisiri wa coefficient yaing'ono yotsutsana, kuthamanga mofulumira komanso moyo wautali wautumiki;mafuta njira: kudzoza mafuta;mtundu wa njanji: INA yaku Germany kapena mitundu yofananira;
Y-axis drive: AC servo motor imagwiritsidwa ntchito poyendetsa rack ndi pinion transmission pambuyo pa deceleration, kuti azindikire kumanzere ndi kumanja kwa chishalo;Njira yothira mafuta: Kupaka mafuta;Mtundu wa Rack: German Alpha kapena mtundu womwewo;
Zokhala ndi sikelo yolondola kwambiri yotsekedwa-lopu;mtundu wa grating scale: Spain FAGOR kapena Germany HEIDENHAIN;
Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera.Chishangochi chili ndi mawonekedwe okongola komanso mawonekedwe omveka.
Z-Axis
Mawonekedwe a njanji ya Z-axis: gawoli lili ndi njanji zinayi zolondolera zolemetsa za 55mm.Imatha kukwaniritsa zofunikira zamphamvu za Z-axis, ndipo imatha kukumana ndi luso laling'ono la mikangano, kuthamanga kwachangu komanso moyo wautali wautumiki;Njira yothira mafuta: kuthira mafuta;Mtundu wa njanji: INA yaku Germany kapena mitundu yofananira;
Kupatsirana kwa Z-axis: AC servo motor imagwiritsidwa ntchito kuyendetsa mpira wolondola kwambiri wokhala ndi mainchesi 50 mm kuzungulira kuzindikira kukweza ndi kutsika kwa nkhosa yamphongo;mafuta njira: kudzoza mafuta;screw brand: Czech KSK kapena mitundu yofananira, yokhala ndi masilindala awiri a nayitrogeni, yolinganiza kulemera kwakukulu kwa magawo osuntha;
Zokhala ndi sikelo yolondola kwambiri yotsekedwa-lopu;mtundu wa grating scale: Spain FAGOR kapena Germany HEIDENHAIN;
Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera.Chishangochi chili ndi mawonekedwe okongola komanso mawonekedwe omveka.
Wowongolera dongosolo la CNC: Heidenhain TNC640
Hydraulic ndi Lubrication System
Lubrication system;makinawa amatenga ukadaulo wodziyimira pawokha wamafuta
(1) Makina odziyimira pawokha odziyimira pawokha amafuta ndi makina opaka mafuta amatengera X, Y, Z njanji yowongolera, wononga ndi rack.Chophimbacho chimakhala ndi mafuta odzola.Mtundu: Nanjing Bechier
Hydraulic system
(1) Makinawa ali ndi makina odziyimira pawokha a hydraulic.
(2) Makinawa ali ndi pompano yosiyana ya hydraulic pump, ndipo ma hydraulic system ali ndi zida zingapo zowunikira chitetezo monga alamu yamafuta, alamu ya kutentha, alamu yotsekeka, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti makinawo amagwira ntchito pansi pazikhalidwe zosiyanasiyana zotetezeka., kupititsa patsogolo chitetezo cha ogwira ntchito.
(3) Mtundu wa Hydraulic station: Dezhiyi Hydraulic
Magazini ya Tool
Horizontal tool magazine-mbili-way forward and reverse arbitrary-32T tool magazine brand: Desu/Okada yothandizidwa ndi ndalama ku Taiwan ndi makampani ena ofanana nawo
Chip conveyor
Unyolo mbale mtundu Chip conveyors anaika mbali zonse za worktable, ndi maenje anaika mu maziko, amene ali wabwino kutayikira kupewa zotsatira;
Ma conveyors a chip kumbali zonse ziwiri za malo opangirako amanyamula zitsulo zachitsulo zomwe zimapangidwira mofulumira kwambiri kupita ku chonyamulira cha chip, kuchepetsa kutentha kwa makina ndi kusinthika kwa makina, ndikuonetsetsa kuti makinawo ndi olondola komanso okhazikika;
Zambiri Zaukadaulo
| CHITSANZO | GMH-2245-Z |
| Kukula kwa tebulo lantchito (mm) | 2200*4000 |
| Ulendo wa X-axis (mm) | 4500 |
| Ulendo wa Y-axis (mm) | 2500 |
| Ulendo wa Z-axis (mm) | 1500 |
| Kutalika kwa gantry (mm) | 3400 |
| Kumapeto kwa Spindle - mtunda wa tebulo logwira ntchito (mm) | 150-1150 |
| Liwiro la spindle (rpm) | 18000 |
| Chogwirizira spindle | Chithunzi cha HSK-A63 |
| Mazungulira a C-axis (°) | ± 270 ° |
| Mulingo wozungulira wa A-axis (°) | ± 110 ° |
| Katundu wa benchi (t/m2) | 5 |
| chakudya chantchito (m/mphindi) | 20/20/20 |
| Zakudya zofulumira (m/mphindi) | 40/40/40 |
| Mphamvu (kw) | 35(S1)/43.8(S6 40%) |
| Torque (Nm) | 95(S1)/118(S6 40%) |
| X/Y/Z kulondola kwamayimidwe(mm) | 0.030/0.025/0.025 |
| A/C malo olondola(mm) | ±5 |
| X/Y/Z kubwerezabwereza(mm) | 0.015/0.010/0.010 |
| Kubwereza kwa A/C(mm) | ±5 |
| Magazini ya Tool | 32 |
| CNC ndondomeko | HEIDENHAIN TNC640 |
Kusintha kokhazikika
| Nokia 840Dsl CNC dongosolo | Germany |
| X, Y, Z ma servo motors | HEIDENHAIN Germany |
| XYZ Servo Drive | HEIDENHAIN Germany |
| AC Servo Spindle Motor | HEIDENHAIN Germany |
| Mutu wa maulalo asanu a axis asanu | Shanghai |
| Mpira konda | HIWIN kapena mtundu wofanana |
| Linear Roller Guide | HIWIN kapena mtundu wofanana |
| Aliyense shaft screw zonyamula | Japan NSK kapena mtundu wofanana |
| Kulumikizana | Taiwan kapena mtundu wofanana |
| Spiral cutter | Shanghai |
| makina owongolera njanji chitetezo | Shanghai |
| Pampu yamafuta ndi makina opaka mafuta apakati | Proton kapena SKF kapena zofanana |
| Kusintha kwapakatikati, relay yapakatikati | Omron/Schneider kapena zofanana |
| jenereta ya pulse pamanja | Wopanga makina opangira / kapena mtundu wofanana nawo |
| Spindle | INNA kapena zofanana |
| makina osindikizira akuluakulu | Shanghai |
| makina pepala zitsulo chitetezo kunja | Shanghai |
| makina nangula mabawuti, nyanga zonse | Shanghai |
| Hydraulic system | wotchuka ku China |
| Kuwala kwa Ntchito ndi Zowunikira Zochenjeza | wotchuka ku China |
| Spindle ram balance mechanism | wotchuka ku China |
| Makina ozizira a spindle ndi makina operekera madzi | wotchuka ku China |
| Zida zosamalira wamba | wotchuka ku China |
| Buku Lolangiza Lamakina |
|
| Buku la Malangizo a Magetsi |
|
| Chitsimikizo |
|
| Mndandanda wazolongedza |
|
| Electrical schematic |
|
| Manual Operation Manual |
|
| Buku Lokonzekera Kachitidwe |
|
| Buku la parameter la dongosolo |
|
| Dongosolo fakitale parameter tebulo |
|
| Chojambula cha maziko | Zoperekedwa pambuyo poti mgwirizano uyamba kugwira ntchito |
| Buku lowongolera kutentha kwa bokosi |
|
Zikomo chifukwa cha chidwi chanu!
