Malo opangira makina a V5-1000A 5-axis

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Malo Opangira Machining Ozungulira Asanu

Malo opangira machining a V5-1000A okhala ndi ma axis asanu amagwiritsa ntchito kapangidwe kokhazikika ka gantry ndipo ali ndi spindle yamagetsi yokhazikika, turntable ya CNC yoyendetsedwa mwachindunji ndi ma axis awiri ndi magazini ya zida za servo yopingasa. Imatha kugwira ntchito mwachangu, molondola, komanso moyenera pazinthu zovuta. Imagwiritsidwa ntchito kwambiri popanga magalimoto atsopano amphamvu, ma blisks ofunikira a ndege, ma impeller a turbine ya nthunzi, ma mold ndi zinthu zina.

1. Kapangidwe konse ka makina

Malo opangira makina a V5-1000A okhala ndi ma axis asanu amagwiritsa ntchito kapangidwe kokhazikika ka gantry, mzatiwo umakhazikika pansi, mzatiwo umayenda motalikirapo motsatira mzati (Y direction), mbale yotsatizana imayenda mozungulira motsatira mzati (X direction), ndipo mutu umayenda molunjika motsatira mbale yotsatizana (Z direction). Benchi logwirira ntchito limagwiritsa ntchito kapangidwe ka cradle yodzipangira yokha, ndipo zizindikiro zosiyanasiyana za magwiridwe antchito zafika pamlingo wapamwamba wapadziko lonse lapansi.

2. Dongosolo lodyetsa
Ma ax a X, Y, Z amagwiritsa ntchito kulimba kwambiri, malangizo olondola kwambiri komanso zomangira za mpira zomwe zimagwira ntchito bwino, zokhala ndi kugwedezeka kochepa komanso kosasinthasintha, kukhudzidwa kwambiri, kugwedezeka kochepa pa liwiro lalikulu, kusagwedezeka pa liwiro lotsika, kulondola kwambiri, komanso magwiridwe antchito abwino kwambiri a servo drive.
Ma X, Y, Z axis servo motors amalumikizidwa ndi zomangira za mpira zolondola kwambiri kudzera mu zochepetsera zolondola, zokhala ndi kudyetsa kosinthasintha, malo olondola komanso kulondola kwambiri kwa ma transmission.
Mota ya Z-axis servo ili ndi ntchito yogwirira mabuleki. Ngati mphamvu yalephera, imatha kugwira mabuleki yokha kuti igwire shaft ya mota mwamphamvu kuti isazungulire, zomwe zimathandiza kwambiri pachitetezo.
3. Chopondera chamagetsi
Choponda chopondacho chimagwiritsa ntchito chopondacho chodzipangira chokha cha BT50 (chopondacho chopondacho cha HSKA100 ndi chosankha), ndipo kumapeto kwake kuli ndi chopondapo chopondera chopondera kuti chiziziritse chidacho. Chili ndi ubwino wa liwiro lalikulu, kulondola kwambiri, kuyankha kwakukulu, ndi zina zotero, ndipo chimatha kulamulira liwiro popanda kusuntha, cholembera cholondola kwambiri chomangidwa mkati, chimatha kuyimitsa molondola komanso kugwira mwamphamvu.

4. Tebulo lozungulira
Chipinda chozungulira cha dual-axis direct-drive cradle chomwe chapangidwa chokha chili ndi cholembera chapamwamba kwambiri ndipo chimaziziritsidwa ndi choziziritsira madzi pa kutentha kofanana. Chili ndi ubwino wa kulimba kwambiri, kulondola kwambiri, komanso kuyankha kwakukulu. Tebulo logwirira ntchito limagwiritsa ntchito malo olumikizirana a 5-18mm, ndipo katundu wololedwa ndi 2000kg (wogawidwa mofanana)

5. Magazini ya Zida
Magazini ya zida imagwiritsa ntchito magazini ya zida za servo ya BT50 yopingasa, yomwe imatha kusunga zida 30.

6. Dongosolo loyankha lotsekedwa bwino
Ma axel a X, Y, Z ali ndi HEIDENHAIN LC195S a absolute value grating ruler; Matebulo ozungulira a A ndi C ali ndi ma HEIDENHAIN RCN2310 a absolute value angle encoders kuti akwaniritse mayankho athunthu a ma axel 5 odyetsa, kuonetsetsa kuti makinawo ali ndi kulondola kwakukulu komanso kulondola kwambiri.

7. Makina ozizira ndi opopera mpweya
Yokhala ndi pampu yayikulu yoziziritsira madzi ndi thanki yamadzi kuti iziziritse mokwanira zida ndi zinthu zogwirira ntchito. Mbali yakumapeto kwa mutu ili ndi ma nozzles oziziritsira, omwe amatha kuwongoleredwa ndi M code kapena control panel.
Yokhala ndi choziziritsira madzi kuti chiziziritse kutentha nthawi zonse, kuonetsetsa kuti spindle yamagetsi ndi turntable yoyendetsera mwachindunji zili bwino ndipo zitha kugwira ntchito bwino kwa nthawi yayitali.
Dongosolo la pneumatic limagwiritsa ntchito zigawo za pneumatic kuti zisefedwe, ndipo limazindikira ntchito zoyeretsa ndi kuphulitsa dzenje lofewa la spindle, kuteteza chisindikizo cha mpweya cha spindle bearing, ndi kuphulitsa ndi kuyeretsa wolamulira wa grating.
8. Dongosolo lopaka mafuta lapakati
Chotchinga cha slide cha chowongolera ndi nati ya screw ya mpira zonse zimapakidwa mafuta ochepa, ndipo mafuta amaperekedwa nthawi zonse komanso mochuluka kuti zitsimikizire kulondola ndi kukhazikika kwa screw ya mpira ndi chitsulo chowongolera.
9. Dongosolo lopaka mafuta ndi gasi
Chopondera chamagetsi chili ndi chipangizo cholowetsa mafuta ndi gasi chomwe chimatumizidwa kunja, chomwe chingathe kudzola mafuta ndi kuziziritsa mokwanira chopondera. Choponderachi chingapereke alamu yodziwitsa mafuta osayenera, zomwe zingathandize kuti choponderachi chigwire ntchito bwino pa liwiro lalikulu kwa nthawi yayitali.
10. Makina oyezera ntchito
Makinawa ali ndi chipangizo chowunikira cha wailesi cha Renishaw RMP60, chomwe chimagwiritsidwa ntchito limodzi ndi cholandirira cha RMI, ma frequency ogwirira ntchito ndi 2400 MHz mpaka 2483.5 MHz, kubwerezabwereza kwa muyeso wa njira imodzi ndi kochepera kapena kofanana ndi 1um (liwiro loyezera la 480mm/min, pogwiritsa ntchito cholembera cha 50mm), ndipo kutentha koyenera kogwirira ntchito ndi 5°C mpaka 55°C.

11. Njira yoyezera zida
Makinawa ali ndi Renishaw NC4 laser tool setter, kuyeza kwake kobwerezabwereza ndi ±0.1um, ndipo kutentha kwa ntchito ndi 5°C mpaka 50°C.

12. Ntchito yowunikira molondola ya ma axis asanu
Makinawa ali ndi Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, yolumikizidwa ndi makina oyezera makina a RMP60, zomwe zimathandiza ogwiritsa ntchito makinawa kuwona mwachangu komanso molondola momwe ma axes ozungulira alili ndi kuzindikira mavuto omwe amayambitsidwa ndi kusintha kwa kutentha ndi chinyezi, kugundana kwa makina kapena mavuto owonongeka, amatha kusintha mwachangu ndikupeza macheke a magwiridwe antchito, kuyesa ndikuwunika momwe makina ovuta amasinthira pakapita nthawi.

13. chitetezo cha makina

Makinawa amagwiritsa ntchito chivundikiro choteteza chomwe chimakwaniritsa miyezo yachitetezo kuti chisawononge choziziritsira ndi tchipisi, chitsimikizire kuti chikugwira ntchito bwino, komanso chikuwoneka bwino. Makinawa ali ndi chivundikiro choteteza chokhala ndi zida, chomwe chingateteze bwino njanji yowongolera ndi screw ya mpira.

14. momwe makina amagwirira ntchito

(1) Mphamvu yamagetsi: 380V±10% 50HZ±1HZ mphamvu yosinthira magawo atatu

(2) Kutentha kozungulira: 5℃ -40℃

(3) Kutentha kwabwino kwambiri: 20℃±2℃

(4) Chinyezi chocheperako: 20-75%

(5) Kuthamanga kwa mpweya: 6±1 bar

(6) Kuyenda kwa mpweya: 500 L/mphindi

15. Kuyambitsa ntchito ya dongosolo la CNC

Kapangidwe ka dongosolo la Siemens 840Dsl.730 CNC

Chinthu	Dzina	Ndemanga
Ntchito za dongosolo	Kugunda kocheperako kofanana	Mzere wozungulira 0.001 mm, mzere wozungulira 0.001°
	Kuchuluka kwa chakudya pa mphindi imodzi/kusintha
	Kudya ndi kuyenda mofulumira
	Kuchuluka kwa chakudya kupitirira 0～120%
	Malire a liwiro la spindle
	Spindle yodula liwiro nthawi zonse
	Kuwunika kwa spindle
	Kuphimba kwa spindle 50～120%
	Chiwonetsero cha liwiro la spindle
	CHIMANGA	Dziwani kusintha kwa dongosolo ndi makina odulira bevel
	Kusintha kwa makina oyezera mwachindunji/mosalunjika
	Ntchito yoyang'ana patsogolo kapena ntchito yoyang'ana patsogolo
	Kubwezera zolakwika za lead screw phula
	Kulipira Zolakwika za Dongosolo Loyezera
	Malipiro a Cholakwika cha Quadrant
	Kubwezera kwa backlash
	Kusamalira zida
Kukonza Zida	Chiwerengero cha ma axel olamulira	X, Y, Z, A, C ma coordinate axes asanu ndi main axis imodzi
	Kulamulira nthawi imodzi chiwerengero cha nkhwangwa	X, Y, Z, A, C kulumikizana kwa ma axis asanu
	dzina la mzere	X, Y, Z, A, C, SP
	chowunikira	Chiwonetsero cha LCD chamitundu 15", chowonetsera mawu mu Chitchaina/Chingerezi
	Gulu logwirira ntchito	Kiyibodi ya CNC ya OP015 yonse
	mawonekedwe olumikizirana a makina a munthu	Kapangidwe kokhazikika ka TCU
	Gulu lowongolera makina	SINUMERIK MCP 483C PN control panel, makiyi 50 a makina okhala ndi LED, okhala ndi PROFINET, Industrial Ethernet interface
	Chida chogwirira ntchito chogwiritsidwa ntchito ndi manja
	Mawonekedwe a kiyibodi wamba
	Mawonekedwe a Ethernet	Yophatikizidwa pa NCU (ntchito yotseguka yolumikizirana ndi malo ochitira misonkhano)
	Doko la USB	USB 3 x 0.5 A yolumikizidwa pa TCU
	Pulogalamu ya PLC	PLC317-3PN/DP
Ntchito yolumikizira mawu	Kuyimitsa chakudya
	kudula ulusi
	Kudula nthawi imodzi
	Kulumikizana kwa mizere itatu
	Kulumikizana kozungulira kogwirizana kawiri
	Kulowetsa kwa helical
	Kugogoda / Kugogoda Kolimba
mapulogalamu	Kuzungulira/kuzungulira kwambiri
	mkonzi wa pulogalamu	Tsatirani muyezo wa DIN66025, wokhala ndi mapulogalamu apamwamba kwambiri a zilankhulo
	Pulogalamu yokhazikika kapena yowonjezera
	Kusintha kwa ogwiritsa ntchito, kokhazikika
	Kudumpha kwa pulogalamu ndi nthambi
	pulogalamu yayikulu
	Konzani kumasulira ndi kusinthasintha kwa dongosolo
	Mapulogalamu ndi makina opangidwa nthawi imodzi
	Malangizo a pulogalamu kuti abwerere ku malo ofotokozera
	Mapulogalamu a contour ndi mapulogalamu a m'zitini
	Kujambula ndi kukulitsa
	kusankha ndege
	Dongosolo logwirizanitsa ntchito
	Kubowola ndi kugaya m'zitini
	Zero offset
	lekani kusaka
	Kusaka manambala a pulogalamu
	Kusintha kwa maziko
	chitetezo cha pulogalamu
	Sankhani pulogalamu ndi chikwatu
	Ntchito za masamu ndi trigonometric
	Kuyerekeza ndi ntchito zomveka
	Phukusi la mapulogalamu opangira makina ozungulira asanu	Kusintha kwa ma axis asanu; kubwezeretsa zida za ma axis asanu; ntchito yozungulira pakati pa zida (RTCP)
Ntchito yoteteza chitetezo	Malire a malo opangira makina okonzedwa
	Ntchito yoyesera pulogalamu
	kuyimitsa mwadzidzidzi
	Kuwunika malire a mapulogalamu
	Kuwunika kolowera
	Kuzindikira kugundana kwa mizere
	Kuwunika kosasinthasintha
	Kuwunika malo
	kuyang'anira liwiro
	Zoletsa za malo opangira zinthu
	malire a mphamvu
	Ntchito zachitetezo Kuyang'anira mawotchi, kuyeza ma circuit, kutentha kwambiri, batri, magetsi, kukumbukira, ma switch oletsa, kuyang'anira ma fan
Njira yogwirira ntchito	YOKHA
	Kusintha kwa JOG (kwamanja)
	Kugwira ntchito kwa gudumu lamanja
	Kulowetsa deta ya MDA pamanja
	Kuzindikira matenda a NC ndi PLC pogwiritsa ntchito chiwonetsero cha mawu, chosungira pazenera
ntchito ndi kuwonetsa	Self-diagnostic function display	Kuphatikizapo REF mode, incremental mode (x1, x10, x100)
	Chiwonetsero cha malo omwe alipo pano
	Chiwonetsero chazithunzi
	chiwonetsero cha pulogalamu
	chiwonetsero cha zolakwika za pulogalamu
	Kuwonetsa zolakwika pa ntchito
	Kuwonetsa liwiro lenileni lodulira
	Chiwonetsero cha menyu cha Chitchaina ndi Chingerezi
	Chiwonetsero cha chidziwitso cha alamu
	Ma seti angapo a malangizo a M-code
	Thandizani kusamutsa deta ya basi ya PROFINET
kulankhulana ndi deta	Doko la USB	Deta ya NC, deta ya PLC ndi mapulogalamu zimasungidwa ku disk ya U kuti zigwiritsidwe ntchito polowetsa ndi kutulutsa deta.
kulankhulana ndi deta	Kusamutsa deta ya Ethernet	Kudzera pa mawonekedwe a Ethernet

Gawo lalikulu

Chinthu				Mafotokozedwe	Chigawo
benchi logwirira ntchito	kukula kwa desiki yogwirira ntchito			φ1000×800	mm
	katundu wovomerezeka kwambiri			2000	kg
	Kukula kwa malo a T			5×18	个×mm
kukonza kukula	X axis			1150	mm
	Mzere wa Y			1300	mm
	Z axis			900	mm
	A-axis			-150～+130	°
	Mzere wa C			360	°
	Mtunda kuchokera kumapeto kwa spindle kupita ku tebulo la ntchito		Max	1080	mm
			Ochepera	180	mm
Chokulungira	Dzenje la kononi			BT50
	Liwiro loyesedwa			1500	r/mphindi
	liwiro lalikulu			10000
	Mphamvu yotulutsa S1/S6			191/236	Nm
	Mphamvu ya mota ya spindle S1/S6			30/37	kW
Axis	yendani mwachangu		X axis	25	m/mphindi
			Mzere wa Y	25
			Z axis	25
	Liwiro lalikulu la Turntable		A-axis	15	rpm
			Mzere wa C	30	rpm
	Mphamvu ya injini ya X/Y/Z axis			3.1/4.4/2	kW
	Mphamvu yamagetsi ya A/C axis			6.3 *2/ 9.4	kW
	A-axis		Mphamvu yoyesedwa	4000×2	Nm
	Mzere wa C		Mphamvu yoyesedwa	3000	Nm
	kuchuluka kwa chakudya chambiri		X/Y/Z	25	m/mphindi
			Kompyuta yamagetsi	15/30	rpm
Magazini ya zida	Fomu ya magazini ya zida			mopingasa
	njira yosankhira zida			Kusankha zida zapafupi kwambiri
	Kuchuluka kwa zida zogulitsira magazini			30	T
	Kutalika kwakukulu kwa chida			400	mm
	Kulemera kwakukulu kwa chida			20	kg
	M'mimba mwake mwa mutu wodula kwambiri	wodzaza ndi mipeni		φ125	mm
		Chida chopanda kanthu chapafupi		φ180	mm
udindo kulondola	Muyezo wa akuluakulu			GB/T20957.4（ISO10791-4）
	X-axis/Y-axis/Z-axis			0.008/0.008/0.008	mm
	B axis / C axis			8″/8″
bwereza udindo kulondola	X-axis/Y-axis/Z-axis			0.006/0.006/0.006	mm
	B axis / C axis			6″/6″
Kulemera kwa makina				33000	kg
mphamvu yonse yamagetsi				80	KVA
kukula kwa ndondomeko ya makina				7420×4770×4800	mm

Mndandanda wa Zokonzera

Muyezo

	1. Zigawo zazikulu (kuphatikiza maziko, mzati, mtanda, mbale yotsatizana, bokosi la spindle)
	2. X, Y, Z dongosolo lodyetsa la olamulira atatu
	3. Mtundu wa Cradle turntable AC1000
	4. Chopondera chamagetsi
	5. Dongosolo lowongolera zamagetsi (kuphatikiza kabati yamagetsi, gawo lamagetsi, gawo la servo, PLC, gulu logwirira ntchito, chiwonetsero, gawo logwira m'manja, choziziritsira mpweya cha kabati yamagetsi, ndi zina zotero)
	6. Dongosolo la hydraulic
	7. Dongosolo la pneumatic
	8. Dongosolo lopaka mafuta lapakati
	9. Choziziritsira madzi
	10. Chonyamulira tchipisi, thanki yamadzi, chosonkhanitsira tchipisi
	11. Wolamulira wa grating
	12. Chivundikiro cha chitetezo cha njanji
	13. chivundikiro choteteza makina onse
	14. Makina oyezera ntchito
	15. Chida chokhazikitsira zida
	16. Ntchito yowunikira molondola ya ma axis asanu
	1. 1 satifiketi yosonyeza kuti munthu akutsatira mfundo zake 2. Mndandanda wa zolongedza 1 kopi 3. Seti imodzi ya buku la makina (mtundu wamagetsi) 4. deta yosungiramo zinthu pa makina 1 seti (U disk) Buku lothandizira kuzindikira alamu la 5.840D seti imodzi (mtundu wamagetsi) / buku lothandizira kuzindikira matenda la 828D kopi imodzi (mtundu wamagetsi) Buku logwiritsira ntchito mphero la 6.840D kopi imodzi (mtundu wamagetsi) / buku logwiritsira ntchito la 828D kopi imodzi (mtundu wamagetsi) Buku lothandizira pulogalamu ya 840D gawo loyamba (mtundu wamagetsi) / Buku lothandizira pulogalamu ya 828D 1 (mtundu wamagetsi)

Chinthu	Mitundu
X/Y/Z axis motor ndi drive	Siemens, Germany
unyolo wa mphamvu	germany igus
screw yonyamula	Japan NSK/NACHI
Malangizo Olunjika	Schneeberg, Germany
Magazini ya zida	Okada
chochepetsera	STOBER, Germany
Mafuta opaka pakati	Japan
Chokulungira mpira	SHUTON, Spain
Zigawo za Pneumatic	Japan SMC
Choziziritsa mpweya cha kabati yamagetsi	China
choziziritsira madzi	China
wolamulira wa grating	HEIDENHAIN, Germany
Dongosolo loyezera la workpiece	Renishaw, UK
Njira yoyezera zida	Renishaw, UK

Ma Patrs ndi makina	Mafotokozedwe	Kuchuluka
Chitsulo cha matiresi cha makina		Ma seti 8
Maboti a nangula		Ma seti 8
mphete	M30	Zidutswa ziwiri
mphete	M36	Zidutswa ziwiri
zopachika		Seti imodzi
Kiyi ya Allen	10	1
Kiyi ya Allen	12	1
Kiyi ya Allen	14	1
Kiyi ya Allen	19	1
Choyikira cha Z-axis		1
Choyikira cha X-axis		1
Kukonza Y-axis		1