Malo Opangira Machining Ozungulira a 5-Axis V5-700B

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Chidule

Malo opangira makina a V5-700 B okhala ndi ma axis asanu amagwiritsa ntchito kapangidwe kokhazikika kofanana ndi C, ndipo ali ndi spindle yamagetsi, turntable ya CNC yoyendetsedwa mwachindunji ndi magazini ya zida monga muyezo, zomwe zimatha kupanga makina othamanga kwambiri komanso olondola kwambiri a zigawo zovuta. Amagwiritsidwa ntchito kwambiri pokonza mota zamagalimoto atsopano amphamvu, ma gearbox, mainjini, nkhungu, zida zamankhwala zama robotic ndi zinthu zina.

Kufotokozera ntchito ndi mawonekedwe

1. Kapangidwe konse ka chida cha makina

Malo opangira makina a V5-700B okhala ndi ma axis asanu amagwiritsa ntchito kapangidwe kokhazikika kofanana ndi C, mzatiwo umakhazikika pabedi, mbale yotsatizana imayenda molunjika motsatira mzati (X direction), mpando wotsatizana umayenda motalikirapo motsatira mbale yotsatizana (Y direction), ndipo mutu umayenda molunjika motsatira mpando wotsatizana (Z direction). Tebulo logwirira ntchito limagwiritsa ntchito kapangidwe ka cradle ka mkono umodzi komwe kamayendetsedwa mwachindunji, ndipo zizindikiro zake zosiyanasiyana zafika pamlingo wapamwamba wapadziko lonse lapansi.

2. Dongosolo lodyetsa

Zipangizo zowongolera za X, Y, Z-axis linear guide ndi zomangira za mpira zimakhala ndi kugwedezeka kochepa komanso kosasunthika, kukhudzidwa kwambiri, kugwedezeka kochepa pa liwiro lalikulu, kusakwawa pa liwiro lotsika, kulondola kwambiri kwa malo, komanso magwiridwe antchito abwino kwambiri a servo drive.

Ma X, Y, Z-axis servo motors amalumikizidwa mwachindunji ndi zomangira za mpira zolondola kwambiri pogwiritsa ntchito ma coupling, kuchepetsa maulalo apakati, kuzindikira kufalikira kopanda mipata, kudyetsa kosinthasintha, malo olondola, komanso kulondola kwambiri kwa kufalikira.

Mota ya Z-axis servo ili ndi ntchito yogwirira mabuleki. Ngati magetsi alephera, mabuleki amatha kugwira shaft ya mota mwamphamvu kuti isazungulire, zomwe zimathandiza kuteteza chitetezo.

3. Chopondera chamagetsi

Chopondera chamagetsi chimagwiritsa ntchito chopondera chamagetsi chopangidwa chokha (patent yopangidwa: 202010130049.4), ndipo kumapeto kwake kuli ndi ma nozzles ozizira kuti aziziritse chidacho. Chili ndi ubwino wa liwiro lapamwamba, kulondola kwambiri, komanso kuyankha kwamphamvu, ndipo chimatha kulamulira liwiro mosalekeza. Chopondera chomangidwa mkati cholondola kwambiri chimatha kuyimitsa molondola komanso kugogoda kolimba.

4. Magazini ya Zida

Magazini ya zida za disc imagwiritsa ntchito magazini ya zida zowongolera za BT40, zomwe zimatha kusunga zida 24.

5. Tebulo lozungulira

Chipinda choyendetsera magetsi chodzipangira chokha (ma patent opangidwa 202010409192.7, 202010408203.X, 2022109170252) chili ndi cholembera cholondola kwambiri ndipo chimaziziritsidwa ndi choziziritsira madzi pa kutentha kosasintha. Chili ndi ubwino wokhwima kwambiri, kulondola kwambiri, komanso kuyankha kwakukulu. Benchi logwirira ntchito limagwiritsa ntchito malo olumikizirana a 8 14mm, okhala ndi mphamvu yayikulu yonyamula katundu ya 500kg (yopingasa) ndi 300kg (yoyima)

	Mphamvu yoyesedwa (kW)	Mphamvu yovotera (Nm)	Liwiro loyesedwa (rpm)	Mphamvu yayikulu (Nm)	Yoyesedwa yamagetsi (A)
B axis	13.3	2540	50	4000	46.9
Mzere wa C	3.7	700	50	1400	14

6. Dongosolo loyankha lotsekedwa bwino

Ma axel a X, Y, ndi Z ali ndi masikelo a grating a HEIDENHAIN LC4 series absolute value grating; Matebulo ozungulira a B ndi C ali ndi ma encoder a HEIDENHAIN RCN2000 series absolute value angle encoders kuti akwaniritse mayankho a full-closed-loop a ma feed axes 5, kuonetsetsa kuti chida cha makina chili ndi kulondola kwakukulu komanso kulondola kwakukulu.

7. Makina ozizira ndi opopera mpweya
Yokhala ndi choziziritsira madzi kuti chiziziritse kutentha nthawi zonse kuti zitsimikizire kuti spindle yamagetsi ndi turntable yoyendetsera mwachindunji zili bwino ndipo zitha kugwira ntchito bwino kwa nthawi yayitali.

Dongosolo la pneumatic limasefedwa ndi zinthu zopumira kuti ligwire ntchito yoyeretsa ndi kuphulitsa dzenje lofewa la shaft yayikulu, kuteteza mpweya ku shaft yayikulu, ndikutembenuza magazini ya zida ndi chogwirira zida.

8. Dongosolo lopaka mafuta lapakati
Chotchinga cha njanji yotsogolera ndi nati ya screw ya mpira zimagwiritsa ntchito chipangizo chopaka mafuta chokhala ndi mafuta ochepa, chomwe chimapereka mafuta okhazikika komanso ochulukirapo kuti zitsimikizire kulondola ndi kukhazikika kwa screw ya mpira ndi njanji yotsogolera.

9. Dongosolo lopaka mafuta ndi mpweya

Chopondera chamagetsi chili ndi chipangizo chopaka mafuta ndi mpweya chochokera kunja kuti chizire bwino ndikuziziritsa choponderacho. Choponderacho chili ndi zida zoperekera alamu kuti chizire mafuta molakwika, zomwe zimathandiza kuti choponderacho chizigwira ntchito bwino komanso molimbika kwa nthawi yayitali.

10. Makina oyezera ntchito
Chida cha makinachi chili ndi HEIDENHAIN TS460 touch probe ndi wireless signal receiver, zomwe zitha kuyikidwa pa spindle kudzera mu manual kapena automatic tool change system kuti zigwire ntchito za workpiece alignment, workpiece measurement ndi preset point setting, ndipo muyeso wobwerezabwereza ndi ≤1um (probing speed 1 m/min), kutentha kwa ntchito ndi 10°C mpaka 40°C. HEIDENHAIN touch probe imayambitsidwa ndi optical switch. Stylus imagwiritsa ntchito three-point bearing kuti itsimikizire malo abwino omasuka. Siiwonongeka ikagwiritsidwa ntchito, imakhala yobwerezabwereza nthawi zonse ndipo imakhala yokhazikika kwa nthawi yayitali.

11. Njira yoyezera zida

Chida cha makinachi chili ndi chida chokhazikitsira zida za laser cha Renishaw NC4, kubwerezabwereza kwa kuyeza ndi ±0.1um, ndipo kutentha kwa ntchito ndi 5°C mpaka 50°C.

12. Kuwerengera molondola kwa ma axis asanu

Chida cha makinachi chili ndi mipira yoyezera ya KKH yochokera ku HEIDENHAIN, pamodzi ndi ma probe a TS, kuti akwaniritse kulinganiza bwino kwa mzere wozungulira zida za makina, kuchepetsa zolakwika panthawi yoyenda kwa zida za makina, komanso kukwaniritsa kulondola kwambiri komanso kubwerezabwereza kwakukulu.

13. Chitetezo cha zida zamakina

Chida cha makinachi chimagwiritsa ntchito chivundikiro choteteza chomwe chimakwaniritsa miyezo yachitetezo kuti chiteteze choziziritsira ndi tchipisi kuti zisatuluke, kuonetsetsa kuti zikugwira ntchito bwino, komanso kuti zikhale ndi mawonekedwe abwino. Chida cha makinacho chili ndi chishango choteteza, chomwe chingateteze bwino njanji yowongolera ndi screw ya mpira.

14. Momwe makina amagwirira ntchito

(1) Mphamvu yamagetsi: 380V±10% 50HZ±1HZ AC ya magawo atatu

(2) Kutentha kwa malo ozungulira: 5°C-40°C

(3) Kutentha kwabwino kwambiri: 22°C-24°C

(4) Chinyezi chocheperako: 40-75%

(5) Kuthamanga kwa mpweya: ≥6 bar

(6) Kuthamanga kwa mpweya komwe kumachokera: 500 L/mphindi
15. Kuyambitsa ntchito ya dongosolo la CNC

Dongosolo la CNC la HEIDENHAIN TNC640

(1) Chiwerengero cha nkhwangwa: mpaka ma loops 24 owongolera

(2) Mtundu wa sikirini yokhudza yokhala ndi ntchito yokhudza zambiri

(3) Zolowera mu pulogalamu: Klartext conversational ndi G code (ISO) programming

(4) Mapulogalamu a FK opanda contour: gwiritsani ntchito chilankhulo cholankhula cha Klartext kuti mupange mapulogalamu a FK opanda contour pogwiritsa ntchito chithandizo chazithunzi

(5) Kugaya ndi kuboola zinthu zambiri nthawi imodzi

(6) Kubwezera zida: kulipira utali wa chida ndi kulipira kutalika kwa chida.

(7) Deta yodula: Kuwerengera mwachangu liwiro la spindle, liwiro lodula, chakudya pa tsamba lililonse ndi chakudya pa bwalo lililonse

(8) Liwiro lokhazikika la kukonza mizere: poyerekeza ndi njira ya pakati pa chida / poyerekeza ndi m'mphepete mwa chida

(9) Parallel Run: Pulogalamu yokhala ndi chithandizo cha zithunzi pamene pulogalamu ina ikugwira ntchito

(10) Zinthu za contour: mzere wolunjika/chamfer/arc path/circle center/circle radius/tangentially connected arc/rounded corner

(11) Kuyandikira ndi kuchoka pa mizere: njira zopingasa kapena zopingasa/zodutsa mu arc

(12) Kudumpha kwa pulogalamu: subroutine/program block repeat/pulogalamu iliyonse ikhoza kukhala subroutine

(13) Kuzungulira kwa m'zitini: kuboola, kugogoda (ndi kapena popanda chimango choyandama), makona ang'onoang'ono ndi arc. Kuboola peck, kubwerezabwereza, kuboola, kuyang'ana malo, kuboola malo. Kupukuta ulusi wamkati ndi wakunja. Kupukuta malo athyathyathya ndi opendekera. Kukonza kwathunthu matumba ang'onoang'ono ndi ozungulira, mabowo ang'onoang'ono ndi ozungulira. Kuzungulira ndi kumaliza mizere yolunjika ndi yozungulira. Malo ozungulira pa mizere ndi mizere. Malo ozungulira: QR code. Unyolo wa contour, thumba la contour. Mzere wa contour wopangira trochoidal. Kuzungulira kojambula: kulemba mawu kapena manambala pamzere wowongoka kapena arc.

(14) Kusintha kogwirizana: kumasulira, kuzungulira, kuwonetsa pagalasi, kukula (mzere winawake).

(15) Mapulogalamu osinthika a Q parameter: ntchito ya masamu, ntchito ya logical, ntchito ya mabulaketi, mtengo wokwanira, chosasintha þ, kukana, nambala yayikulu kapena decimal, ntchito yowerengera bwalo, ntchito yokonza zolemba.

(16) Zothandizira pa pulogalamu: chowerengera. Mndandanda wa mauthenga onse olakwika omwe alipo. Ntchito yothandizira yokhudzana ndi nkhani ya mauthenga olakwika. TNCguide: dongosolo lothandizira lophatikizidwa; TNC 640 imawonetsa zambiri mwachindunji kuchokera m'buku la ogwiritsa ntchito. Thandizo lazithunzi la mapulogalamu ozungulira. Mabuloko a ndemanga ndi mabuloko akuluakulu mu mapulogalamu a NC.

(17) Kupeza chidziwitso: kugwiritsa ntchito mwachindunji malo enieni mu pulogalamu ya NC.

(18) Zithunzi zotsimikizira pulogalamu: Kuyerekezera zithunzi za ntchito zomangira kumatha kuchitika ngakhale pulogalamu ina ikugwira ntchito. Mawonekedwe apamwamba/mawonekedwe amitundu itatu/mawonekedwe a stereo, ndi mawonekedwe oyendetsera opendekera/kujambula mzere wa 3-D. Kukula kwapafupi.

(19) Thandizo la zithunzi za pulogalamu: Ngakhale pulogalamu ina ikugwira ntchito, zithunzi (2-D handwriting tracing diagram) za gawo la pulogalamu ya NC zitha kuwonetsedwa mu pulogalamu yosinthira.

(20) Pulogalamu ikuyendetsa zithunzi: kuyerekezera zithunzi nthawi yeniyeni pamene mukugwiritsa ntchito pulogalamu yopangira. mawonekedwe apamwamba/mawonekedwe atatu/mawonekedwe a stereo.

(21) Nthawi yokonza: Werengani nthawi yokonza mu "test run" operating mode. Imawonetsa nthawi yokonza yomwe ilipo mu "Program Run" operating mode.

(22) Bwererani ku contour: onetsani nthawi yomwe ikugwiritsidwa ntchito panopa mu "pulogalamu ikugwira ntchito". Kusokoneza pulogalamu, kuchoka ndi kubwerera ku contour.

(23) Kusamalira mfundo zokonzedweratu: tebulo losungira mfundo iliyonse yokonzedweratu.

(24) Tebulo loyambira: matebulo angapo oyambira, omwe amagwiritsidwa ntchito kusunga chiyambi cha ntchitoyo.

(25) Makina a 3-D: Kuwongolera Kuyenda kwa Jerk Yosalala Yapamwamba Kwambiri

(26) Nthawi yokonza ma block: 0.5 ms

(27) Kuzindikira kolowera ndi gawo lowonetsera: 0.1 μm

(28) Kuyeza kwa nthawi: kuwerengera kwa probe. Kubwezera kwa ntchito pamanja kapena paokha kwa zolakwika pa ntchito. Ikani mfundo zokonzedweratu pamanja kapena zokha. Chida ndi ntchito zitha kuyezedwa zokha.

(29) Kubwezera zolakwika: cholakwika cha mzere ndi chosakhala mzere, kubwezera kumbuyo, ngodya yakuthwa yozungulira, cholakwika chobwerera m'mbuyo, kukulitsa kutentha. kugwedezeka kosasinthasintha, kugwedezeka kotsetsereka.

(30) Chida cholumikizira deta: RS-232-C/V.24, mpaka 115 kbit/s. Chida cholumikizira deta chowonjezera cha protocol ya LSV2, gwiritsani ntchito pulogalamu ya HEIDENHAIN TNCremo kapena TNCremoPlus kuti mugwiritse ntchito TNC patali kudzera mu chida cholumikizira deta ichi. Chida cholumikizira cha Gigabit Ethernet 1000BASE-T 2 x Gigabit Ethernet 1000BASE-T. Madoko 5 a USB (doko limodzi lakutsogolo la USB 2.0, madoko 4 a USB 3.0).

(31) Kuzindikira Matenda: Zida zodzipezera matenda zomwe zingakuthandizeni kuthetsa mavuto mwachangu komanso mosavuta.

(32) CAD reader: onetsani mafayilo a CAD okhazikika.

Gawo lalikulu

Chinthu		Chigawo	Chizindikiro
Tebulo logwirira ntchito	M'mimba mwake wa tebulo logwirira ntchito	mm	Φ700
	Kulemera kwakukulu kopingasa	kg	500
	Kulemera kwakukulu koyima	kg	300
	Malo oyika T	mm	8×14
Kukonza zinthu zosiyanasiyana	Mtunda pakati pa nkhope ya spindle ndi nkhope ya worktable (Max)	mm	600
	Mtunda pakati pa nkhope ya spindle ndi nkhope ya worktable (Min)	mm	150
	X axis	mm	700
	Mzere wa Y	mm	550
	Z axis	mm	450
	B axis	°	-35~+110
	Mzere wa C	°	360
Chokulungira	Taper	BT40	BT40
	Liwiro loyesedwa	rpm	2000
	Liwiro loposa	rpm	15000
	Mphamvu yotulutsa S1/S6	Nm	72/88
	Mphamvu ya mota ya spindle S1/S6	KW	15/18.5
Axis	Liwiro loyenda mofulumira la X axis	m/mphindi	36
	Liwiro loyenda mofulumira la Y axis	m/mphindi	36
	Liwiro loyenda mofulumira la Z axis	m/mphindi	36
	Liwiro lapamwamba kwambiri la B axis	rpm	80
	Liwiro lapamwamba kwambiri la C axis	rpm	80
	Mphamvu ya injini ya X/Y/Z axis	Kw	3.6/3.6/2
	Mphamvu ya mota ya B/C axis	Kw	13.3 / 3.7
	Mphamvu yovotera ya B/C axis	Nm	2540/700
Magazini ya zida	Mtundu		Mtundu wa chimbale
	Njira yosankhira zida		Kusankha zida zapafupi kwambiri
	Kutha	T	30
	Kutalika kwa chida chachikulu	mm	300
	Kulemera kwakukulu kwa chida	kg	8
	Chidutswa chachikulu cha disc chodula (Chida Chonse)	mm	φ80
	Chida chodulira chachikulu kwambiri (Chida chopanda kanthu pafupi)	mm	φ150
Kulondola	Zofunikira pakukakamiza		GB/T20957.4 (ISO10791-4)
	Kulondola kwa malo (X/Y/Z)	mm	0.008/0.008/0.008
	Kulondola kwa malo (B/C)		7″/7″
Kulondola kobwerezabwereza kwa malo	X-axis/Y-axis/Z-axis	mm	0.006/0.006/0.006
Kulondola kobwerezabwereza kwa malo	B-axis/C-axis		5″/5″
Kulemera		kg	8000
Kutha		KVA	45

Mndandanda Wokhazikika Wokonzera

Ayi.	Dzina
1	Zigawo zazikulu (kuphatikizapo bedi, mzati, mbale yotsatsira, mpando wotsatsira, chikwama chamutu)
2	X, Y, Z dongosolo lodyetsa la magawo atatu
3	Chingwe Chozungulira Chamanja Chimodzi BC630
4	Chopondera chamagetsi cha BT40
5	Dongosolo lowongolera zamagetsi (kuphatikiza kabati yamagetsi, gawo lamagetsi, gawo la servo, PLC, gulu logwirira ntchito, chiwonetsero, gawo lonyamula m'manja, chowongolera mpweya cha kabati yamagetsi, ndi zina zotero)
6	Sikelo yolumikizira: HEIDENHAIN
7	Dongosolo la hayidiroliki
8	Dongosolo la pneumatic
9	Dongosolo lopaka mafuta lapakati
10	Dongosolo lopaka mafuta ndi mpweya
11	Chotengera tchipisi, thanki yamadzi, chosonkhanitsira tchipisi: RAL7021 imvi yakuda
12	Choziziritsira madzi
13	Chipangizo choyezera ntchito: HEIDENHAIN TS460
14	Chida chokonzera zida: Renishaw NC4
15	Kulinganiza molondola kwa ma axis asanu: HEIDENHAIN KKH
16	Mlonda wa njanji
17	Chivundikiro choteteza chida cha makina
18	Kutengera ndi mfundo imodzi yogwiritsira ntchito pulogalamu ya HPMILL yokonza pambuyo pake, mangani adilesi yeniyeni ya kompyuta
19	Spindle kutentha elongation chipukuta misozi ntchito