5-Axis Vertical Machining Center Yokhala Ndi Ntchito Yotembenuza
Five-Axis Vertical Machining Center
Malo opangira makina a V5-630B a ma axis asanu amatenga mawonekedwe okhazikika ooneka ngati C, ndimeyi imakhazikika pabedi, mbale yojambulidwa imasuntha motsatana ndi gawo (X direction), mpando wa slide umayenda motalika (Y direction), ndi mutu umayenda molunjika pampando wa slide (Z mbali). The worktable utenga wodzipangira yekha Direct-drive single-arm cradle structure, ndipo zizindikiro zosiyanasiyana zogwirira ntchito zafika pamlingo wapamwamba wapadziko lonse lapansi.
Woyang'anira CNC: Siemens 840D
Kapangidwe ka makina:
Kudyetsa dongosolo
Nkhwangwa za X, Y, Z zimagwiritsa ntchito zolimba kwambiri, zowongolera zolondola kwambiri komanso zomangira za mpira zogwira ntchito kwambiri, zokhala ndi mikwingwirima yocheperako komanso yokhazikika, yomveka kwambiri, kugwedera kocheperako, kopanda liwiro lotsika kwambiri, kulondola kwamayendedwe, komanso magwiridwe antchito abwino kwambiri a servo drive.
Ma X, Y, Z axis servo motors amalumikizidwa mwachindunji ndi zomangira zolondola kwambiri za mpira ndi zolumikizira, kuchepetsa maulalo apakatikati, kuzindikira kufalikira kopanda malire, kudyetsa kosinthika, kuyika kolondola, komanso kulondola kwambiri.
Z-axis servo motor ili ndi ntchito yoboola. Kukanika mphamvu, imatha kugwira mabuleki kuti igwire shaft yamotoyo mwamphamvu kuti isamazungulira, zomwe zimathandizira kuteteza chitetezo.
Nsonga yamagetsi
Spindle yamoto imatengera chopikocho chodzipangira chokha cha HSKT63 chokhala ndi mbale yomangira mano, yomwe imatha kuzindikira ntchito yapawiri yotembenuza ndi mphero. Mapeto ali ndi mphete yopopera kuti aziziziritsa chida. Kuwongolera liwiro lopanda masitepe, encoder yolondola kwambiri, imatha kuyimitsa molunjika ndikugogoda molimba.
Turntable
Chojambulira chodzipangira chokha chodzipangira chokha chimakhala ndi encoder yolondola kwambiri ndipo imaziziritsidwa ndi choziziritsira madzi ndi kutentha kosasintha. Ili ndi ubwino wokhazikika kwambiri, kulondola kwambiri, komanso kuyankha kwamphamvu kwambiri. The worktable imagwiritsa ntchito 8-14mm radial T-slots, katundu wochuluka ndi 500kg (yopingasa), 300kg (yoyima), ndipo kuchuluka kwake kwakukulu ndi￠650.
Magazini ya Tool
Magazini ya chida imatengera magazini ya HSKA63 manipulator disc type tool, yomwe imatha kukhala ndi 24zida.
Ndondomeko yotsekedwa kwathunthu ya loopm
X, Y, Z nkhwangwa zolingirira zili ndi masikelo a Renishaw amtengo wapatali; Matebulo a B ndi C ali ndi ma encoder a HEIDENHAIN RCN2000 kuti athe kuzindikira mayankho otsekeka a nkhwangwa 5,guaranteed mkulu mwatsatanetsatane ndi mkulu mwatsatanetsatane posungira.
Kuzizira ndi pneumatic system
Okonzeka ndi lalikulu otaya kuzirala mpope ndi thanki madzi kupereka kuzirala kokwanira kwa zida ndi workpieces. Kumapeto kwamutu kumakhala ndi ma nozzles ozizira, omwe amayendetsedwa ndi M code kapena control panel.
Zokhala ndi zoziziritsa kukhosi zamadzi kuti zizizizira nthawi zonse, kuwonetsetsa kuti spindle yamagetsi ndi Direct drive turntable zili bwino kugwira ntchito ndipo zimatha kuyenda bwino kwa nthawi yayitali.
Dongosolo la pneumatic limagwiritsa ntchito zigawo za pneumatic kuti zisefe, ndikuzindikira ntchito zotsuka ndi kuwomba dzenje la mphira, chitetezo chosindikizira mpweya, kutembenuza chida cha magazini ya chida, ndikuwuzira chowongolera.
Centralized lubrication system
Ma slide block a njanji yowongolera ndi nati wa wononga mpira zonse zimapakidwa mafuta opyapyala, ndipo mafutawo amaperekedwa pafupipafupi komanso mochulukira kuti zitsimikizire kulondola komanso kukhazikika kwa screw screw ndi njanji yowongolera.
Makina opangira mafuta opangira mpweya
Spindle yamagetsi imakhala ndi zida zopangira mafuta ndi gasi zomwe zimatuluka kunja, zomwe zimatha kuthira mafuta ndikuziziritsa nsongayo. Sensa imatha kupereka alamu yamafuta osadziwika bwino, omwe amatha kuwonetsetsa kuti spindle imatha kugwira ntchito mokhazikika pa liwiro lalikulu kwa nthawi yayitali.
Dongosolo la kuyeza kwa workpiece
Themakinaili ndi Renishaw OMP40 Optical probe, yomwe imagwiritsidwa ntchito molumikizana ndi cholandila cha OMI-2, chomwe chimakana mwamphamvu kusokonezedwa ndi kuwala, kuyambitsa zabodza ndi kukhudzidwa, ndipo muyeso wobwereza wa njira imodzi ndiwochepera kapena wofanana ndi 1um (480mm/min muyeso. liwiro, pogwiritsa ntchito singano yoyezera 50mm), kutentha kwa ntchito ndi 5°C mpaka 55°C.
Chida choyezera dongosolo
Makinawa ali ndi zida zoyezera zida za Renishaw's TS27R, zomwe zimathandizira kuzindikira kwa zida zosiyanasiyana ndikuyezera mwachangu kutalika kwa chida ndi mainchesi.
Ntchito yosinthira kulondola kwa ma axis asanu
Makinawa ali ndi zida za Renishaw's AxiSet Check-Up Rotary Axis Line Checker, zophatikizidwa ndi makina oyesera a OMP40, omwe amathandizira.makinaogwiritsa ntchito kuti ayang'ane mwachangu komanso molondola momwe nkhwangwa zozungulira zilili ndikuzindikira zovuta zomwe zimachitika chifukwa cha kusintha kwa kutentha ndi chinyezi,makinakugundana kapena kung'ambika, kumatha kusintha mwachangu ndikupeza macheke a magwiridwe antchito, kuyika chizindikiro ndikuwunika zovutamakinas kusintha pakapita nthawi.
Chitetezo cha makina
Makinawa amatenga chivundikiro chodzitchinjiriza chomwe chimakwaniritsa miyezo yachitetezo kuti chiteteze kuphulika kwa zoziziritsa kukhosi ndi tchipisi, kuwonetsetsa kuti zikugwira ntchito motetezeka komanso mawonekedwe osangalatsa. Mayendedwe a X a makinawo ali ndi chivundikiro choteteza zida, chomwe chingateteze bwino njanji yowongolera ndi wononga mpira.
Makina ogwirira ntchito
(1) Mphamvu yamagetsi: 380V±10% 50HZ±1HZ magawo atatu alternating current
(2) Kutentha kwapakati: 5℃-40℃
(3) Kutentha kwabwino: 22℃±2℃
(4) Chinyezi chachibale: 20-75%
(5) Kuthamanga kwa mpweya: 6±1 bwalo
(6) Kutuluka kwa mpweya: 500 L / min
Kufotokozera Kwakukulu
| Kanthu | Chigawo | Kufotokozera | |
| Ntchito | Worktable diameter | mm | φ630 |
| Kuchuluka kopingasa katundu | kg | 500 | |
| Kuchuluka koyimirira | kg | 300 | |
| T-kagawo | mm | 8x14 pa | |
| Kukonza osiyanasiyana | Mtunda pakati pa nkhope yozungulira yozungulira ndi nkhope yogwirira ntchito(Max) | mm | 550 |
| Mtunda pakati pa nkhope yozungulira yozungulira ndi nkhope yogwirira ntchito(Min) | mm | 150 | |
| X axis | mm | 600 | |
| Y axis | mm | 450 | |
| Z axis | mm | 400 | |
| B axis | ° | -35 ° ~ + 110 ° | |
| C axis | ° | 360 ° | |
| Spindle | Bowo la cone | Mtengo CTB | Mtengo wa HSKA63 |
| Kuthamanga kwake | rpm pa | 2000 | |
| Kuthamanga kwakukulu | Nm | 12000 | |
| Kutulutsa torque S1/S6 | Nm | 72/88 | |
| Spindle motor mphamvu S1/S6 | kW | 15/18.5 | |
| Mzere | X axis Liwiro lothamanga kwambiri | m/mphindi | 36 |
| Y axis Kuthamanga kwa liwiro | m/mphindi | 36 | |
| Z axisLiwiro lothamanga kwambiri | m/mphindi | 36 | |
| B axis Max.liwiro | rpm pa | 80 | |
| C ndisMax.liwiro | rpm pa | 800 | |
|
| X/Y/Z axis motor motor | KW | 2.2 |
|
| B/C axis Motor mphamvu | KW | 13.3/30 |
|
| B-axis Adavotera torque | Nm | 2540 |
|
| C- olamulira Ovotera torque | Nm | 400 |
| Magazini ya Tool | Mtundu |
| Mtundu wa disc |
| Njira yosankha zida |
| Kusankha zida zapafupi za Bidirectional | |
| Mphamvu | T | 24 | |
| Max.kutalika kwa chida | mm | 300 | |
| Max.kulemera kwa chida | kg | 8 | |
| Max.cutter disc diameter(Zodzaza Chida) | mm | φ80 | |
| Maximum cutter disc diameter (Chida choyandikana ndi chopanda kanthu) | mm | φ150 | |
| Kulondola | Mfundo zoyendetsera |
| GB/T20957.4(ISO10791-4) |
| Kulondola kwa malo(X/Y/Z) | mm | 0.008 | |
| kulondola kwamalo (B/C) |
| 6"/6" | |
| Kubwereza kobwerezabwereza (X/Y/Z) | mm | 0.006 | |
|
| Kubwereza kobwerezabwereza (B/C) |
| 4"/4" |
| Kulemera | kg | 6500 | |
| Mphamvu | KVA | 45 | |
| Kukula kwa makina | mm | 4350×4000×3000 | |
Zosintha zokhazikika
| 1. Zigawo zazikulu (kuphatikiza bedi, mzati, mbale yotsetsereka, mpando wotsetsereka, bokosi la spindle) |
| 2. X, Y, Z dongosolo la chakudya chamagulu atatu |
| 3. Mkono umodzi wokhomerera wamtundu wa BC630-4400T-42540T-800/800-50/80-RCNS |
| 4. Spindle yamagetsi HSKT63 |
| 5. Njira yoyendetsera magetsi (kuphatikiza nduna yamagetsi, gawo lamagetsi, gawo la servo, PLC, gulu la opareshoni, mawonedwe, gawo lokhala m'manja, chowongolera mpweya kabati yamagetsi, etc.) |
| 6. Dongosolo la Hydraulic |
| 7. Pneumatic system |
| 8. Centralized lubrication dongosolo |
| 9. Dongosolo lamafuta opaka mpweya |
| 10. Madzi ozizira |
| 11. Chip conveyor, thanki yamadzi, chotolera tchipisi |
| 12. Woyang'anira grating |
| 13. Mlonda wa njanji |
| 14. makina onse oteteza chivundikirocho |
| 15. Njira yoyezera ntchito |
| 16. Chida chokhazikitsa chida |
| 17. Ntchito yosinthira kulondola kwa ma axis asanu |
| Fayilo zamakina satifiketi Mndandanda wazolongedza Seti ya 1 yamakina (mtundu wamagetsi) zosunga zobwezeretsera makina seti 1 (U disk) 840D alarm diagnostic manual 1 set (electronic version) 840D Milling Operation Manual 1 (mtundu wamagetsi) 840D pulogalamu yoyambira gawo 1 (mtundu wamagetsi)) |
Zosintha Zazikulu
| Dzina | Mtundu | Ndemanga |
| X/Y/Z axis motor ndi kuyendetsa | Siemens |
|
| Unyolo wamagetsi | igus |
|
| Zowononga | NSK/NACHI |
|
| Linear Guides | THK |
|
| Magazini ya Tool | Okada |
|
| Kupaka mafuta pakati | chigwa |
|
| Mpira konda | THK |
|
| Pneumatic Components | Zithunzi za SMC |
|
| Electric cabinet air conditioner | kuwuluka pamodzi |
|
| madzi ozizira | kuwuluka pamodzi |
|
| wolamulira grating | Renishaw |
|
| Dongosolo la kuyeza kwa workpiece | Renishaw |
|
| Chida choyezera dongosolo | Renishaw |
|
Standard Chalk
| Dzina lothandizira | Kufotokozera | Kuchuluka |
| Makina achitsulo matiresi |
| 4 seti |
| mphete | M20 | 2 zidutswa |
| mphete | M30 | 2 zidutswa |
| zoyimitsa | 5T×2.85m | 1 |
| zoyimitsa | 5T×2.8m | 1 |
| zoyimitsa | 5T×3.75m | 1 |
| zoyimitsa | 5T×3.8m | 1 |
| Torx wrench yotseguka | 22 | 1 |
| Allen key | 10 | 1 |
| Allen key | 12 | 1 |
| T-nati | M12 | 4 |
| Chogwirizira spindle |
| 1 |
| X-axis phiri |
| 1 |
| Kukonzekera kwa Y-axis |
| 1 |
Zikomo Chifukwa Cha chidwi Chanu!
