Makina Opangira Misomali Osasangalatsa a BOSM -5020-5Z Otsutsana ndi Mutu

BOSM -5020-5Z Makina Oseketsa Omwe Ali ndi Mutu Wosiyana Chithunzi Chodziwika

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

1Kugwiritsa ntchito zida:

BOSM-5020-5Z CNC workbench yoyenda yokhala ndi mizere iwiri yozungulira mutu ndi mutu ndi makina apadera opangira makina opangira zinthu zofanana. Makinawa ali ndi benchi yapadera yosunthika komanso magulu awiri a nkhosa zopingasa, zomwe zimatha kuboola, kugaya, kuboola ndi kukonza zina za workpiece mkati mwa stroke range yogwira ntchito, workpiece ikhoza kukonzedwa nthawi imodzi (palibe chifukwa chomangirira kwachiwiri), kutsitsa ndi kutsitsa mwachangu, liwiro lofulumira, kulondola kwambiri pokonza komanso kugwira ntchito bwino kwambiri.

2Kapangidwe ka zida:

2.1. Zigawo zazikulu za makina

Bedi, benchi yogwirira ntchito, mizati yakumanzere ndi yakumanja, matabwa, mizati yolumikizira gantry, masadalo, nkhosa zamphongo, ndi zina zotero, zonse zimapangidwa ndi utomoni wa mchenga, chitsulo cha imvi chapamwamba kwambiri 250, chophimbidwa mu dzenje la mchenga wotentha → kugwedezeka kwa kukalamba → kugwedezeka kwa ng'anjo → kugwedezeka kwa kukalamba → kugwedezeka kwa kukalamba → kugwedezeka kwa kukalamba → kugwedezeka kwa kukalamba → kutsiriza, kuchotsa kwathunthu kupsinjika koyipa kwa ziwalo, ndikusunga magwiridwe antchito a ziwalozo kukhala olimba. Bedi lokhazikika, mizati yakumanzere ndi yakumanja, gantry, ndi benchi yogwirira ntchito; Makinawa ali ndi kugaya, kutopa Kudula, kuboola, kusakaniza, kugogoda ndi ntchito zina, njira yozizira ya chida ndi kuzizira kwakunja, Makinawa ali ndi nkhwangwa 5 zodyetsa, zomwe zimatha kulumikizana ndi 4-axis, 5-axis single-action, mitu iwiri yamagetsi, axial ya Makina ndi Mutu wamagetsi zikuwonetsedwa pachithunzi pansipa.

2.2. Kapangidwe kake ka gawo la chakudya cha axial transmission

2.2.1. X-axis: Tebulo logwirira ntchito limafanana mozungulira pa chitsulo chotsogolera cha bedi lokhazikika.

Kutumiza kwa X-axis: Mota ya AC servo ndi chochepetsera mapulaneti cholondola kwambiri zimagwiritsidwa ntchito kuyendetsa tebulo logwirira ntchito kudzera mu kutumiza kwa screw ya mpira kuti zitheke kuyenda kwa X-axis linear.

Fomu ya njanji yotsogolera: ikani njanji ziwiri zowongolera zolondola kwambiri

2.2.2.Y1 axis: Mutu wamagetsi ndi nkhosa zimayikidwa molunjika kutsogolo kwa mzati, ndipo zimabwereranso kumanzere ndi kumanja motsatira njanji yotsogolera ya mzati.

Kutumiza kwa Y1-axis: Mota ya AC servo imagwiritsidwa ntchito kuyendetsa screw ya mpira kuti iyendetse chishalo kuti chiyende, ndikukwaniritsa mayendedwe a mzere wa Y1-axis.

Fomu ya njanji yotsogolera: zidutswa 4 za njanji zowongolera zamtundu wa 45.

2.2.3.Y2 axis: Nkhosa yachiwiri ya mutu wamagetsi imayikidwa molunjika kutsogolo kwa mzati, ndipo imabwereranso kumanzere ndi kumanja motsatira njanji yotsogolera ya mzati.

Kutumiza kwa Y2-axis: Mota ya AC servo imagwiritsidwa ntchito kuyendetsa screw ya mpira kuti iyendetse kayendedwe ka chishalo kuti ikwaniritse kuyenda kolunjika kwa Y1-axis.

Fomu ya njanji yotsogolera: zidutswa 4 za njanji zowongolera zamtundu wa 45

2.2.4. Z1 axis: Chishalo chotsetsereka cha mutu wamagetsi chimayikidwa molunjika kutsogolo kwa mzati wakumanja, ndipo chimabwerera mmwamba ndi pansi pa njanji yotsogolera mzati.

Kutumiza kwa Z1-axis: Mota ya AC servo ndi chochepetsera mapulaneti cholondola kwambiri zimagwiritsidwa ntchito kuyendetsa ram kuti idutse mu screw ya mpira kuti ikwaniritse kuyenda kwa mzere wa Z1-axis.

Fomu ya njanji yotsogolera: 2 65 mtundu wa njanji yotsogolera yolunjika

2.2.5.Z2 axis: Chishalo chotsetsereka cha mutu wamagetsi chimayikidwa molunjika kutsogolo kwa mzati wakumanja, ndipo chimabwerera mmwamba ndi pansi pa njanji yotsogolera mzati.

Kutumiza kwa Z1-axis: Mota ya AC servo pamodzi ndi chochepetsera mapulaneti cholondola kwambiri chimagwiritsidwa ntchito kuyendetsa ram kuti idutse mu screw ya mpira kuti ikwaniritse kuyenda kwa mzere wa Z2-axis.

Fomu ya njanji yotsogolera: 2 65 mtundu wa njanji yotsogolera yolunjika

Chophimba chapamwamba kwambiri cha HT250 chopangidwa ndi zingwe ziwiri za 65 zolemera zowongolera mzere

Mutu wamagetsi woboola komanso wopukutira (kuphatikiza mutu wamagetsi 1 ndi 2) ndi wozungulira, ndipo njira yoyendetsera imayendetsedwa ndi ma linear roller guide rails anayi. Choyendetsacho chimagwiritsa ntchito mota ya AC servo kuyendetsa precision ball screw pair. Makinawa ali ndi nayitrogeni balance bar. , Chepetsani mphamvu yonyamula ya mutu wamakina pa screw ndi servo motor. Motoka ya Z-axis ili ndi ntchito ya brake yokha. Ngati mphamvu yalephera, brake yokha imagwirira shaft ya mota mwamphamvu kuti isazungulire. Ikagwira ntchito, pamene drill bit sikhudza workpiece, imadya mwachangu; pamene drill bit ikhudza workpiece, imasintha yokha kupita ku feed yogwira ntchito. Pamene drill bit ilowa mu workpiece, imasintha yokha kupita ku fast rewind; pamene mapeto a drill bit achoka pa workpiece ndikufika pamalo okhazikika, imasunthira ku malo ena a dzenje kuti ikwaniritse kuyenda kwa automatic. Ndipo imatha kuzindikira ntchito za kuboola mabowo osawona, kugaya, chamfering, chip breaking, automatic chip removal, ndi zina zotero, zomwe zimapangitsa kuti ntchito ikhale yabwino.

Mutu wa 500mm stroke compound square ram power head umagwiritsa ntchito ma linear guide m'malo mwa ma inserted achikhalidwe kuti uwonjezere kwambiri kulondola kwa kutsogolera uku ukusunga kulimba kwa square ram.

2.3. Kuchotsa ndi kuziziritsa tchipisi

Pali ma conveyor a chip ozungulira ndi athyathyathya omwe amaikidwa mbali zonse ziwiri pansi pa benchi logwirira ntchito, ndipo ma chip amatha kutumizidwa okha ku chip conveyor kumapeto kudzera mu magawo awiri a spiral ndi chain plates kuti apange zinthu zachitukuko. Pali pampu yoziziritsira mu thanki yoziziritsira ya chip conveyor, yomwe ingagwiritsidwe ntchito kuziziritsira kwakunja kwa chida kuti chitsimikizire kuti chida chikugwira ntchito bwino komanso nthawi yogwira ntchito, ndipo coolant ikhoza kubwezeretsedwanso.

3Dongosolo lonse lolamulira manambala a digito:

3.1. Ndi ntchito yophwanya ma chip, nthawi yophwanya ma chip ndi nthawi yophwanya ma chip ikhoza kukhazikitsidwa pa mawonekedwe a makina a munthu.

3.2. Pokhala ndi ntchito yonyamula zida, mtunda wonyamula zida ukhoza kukhazikitsidwa pa mawonekedwe a munthu ndi makina. Ukafika mtunda, chidacho chimakwezedwa mwachangu, kenako tchipisi timatayidwa, kenako chimatumizidwa mwachangu pamalo obowolera ndikusinthidwa kukhala ntchito yokha.

3.3. Bokosi lolamulira ntchito yapakati ndi chipangizo chogwira m'manja chimagwiritsa ntchito njira yowongolera manambala ndipo chili ndi mawonekedwe a USB ndi chiwonetsero cha LCD chamadzimadzi cha kristalo. Pofuna kuthandiza pulogalamu, kusungira, kuwonetsa ndi kulumikizana, mawonekedwe ogwiritsira ntchito ali ndi ntchito monga kukambirana ndi makina a anthu, kulipira zolakwika, ndi alamu yodziwikiratu.

3.4. Zipangizozi zili ndi ntchito yowunikira ndikuwunikanso malo a dzenjelo musanagwiritse ntchito, ndipo ntchitoyi ndi yosavuta kwambiri.

4. Kupaka mafuta odzipangira okha

Mawiri a njanji yolunjika yolunjika ya makina, mawiri a screw a mpira wolondola ndi mawiri ena oyenda bwino kwambiri ali ndi makina odzola okha. Pampu yodzola yokha imatulutsa mafuta okakamiza, ndipo chipinda cha mafuta odzola chochuluka chimalowa mumafuta. Pambuyo poti chipinda cha mafuta chadzazidwa ndi mafuta, kuthamanga kwa makina kufika pa 1.4-1.75Mpa, chosinthira cha kuthamanga mumakina chimatsekedwa, pampu imayima, ndipo valavu yotsitsa imatsitsidwa nthawi yomweyo. Kuthamanga kwa mafuta pamsewu kukatsika pansi pa 0.2Mpa, chodzola chochuluka chimayamba kudzaza malo odzola ndikumaliza kudzaza mafuta kamodzi. Chifukwa cha mafuta olondola a injector yamafuta ochulukirapo komanso kuzindikira kuthamanga kwa makina, mafuta operekera ndi odalirika, kuonetsetsa kuti pali filimu yamafuta pamwamba pa awiriawiri aliwonse a kinematic, kuchepetsa kukangana ndi kuwonongeka, ndikuletsa kuwonongeka kwa kapangidwe kamkati komwe kumachitika chifukwa cha kutentha kwambiri. , kuti zitsimikizire kulondola ndi moyo wa makinawo. Poyerekeza ndi awiriawiri a njanji yolunjika yosunthira, awiriawiri a njanji yolunjika yozungulira yomwe imagwiritsidwa ntchito mu Makina awa ali ndi zabwino zingapo:

①Kutha kwa kayendedwe ka zinthu kumakhala kwakukulu, mphamvu ya kukangana kwa njanji yoyendetsera zinthu ndi yaying'ono, ndi 0.0025 ~ 0.01 yokha, ndipo mphamvu yoyendetsera zinthu imachepa kwambiri, zomwe ndi zofanana ndi 1/10 ya makina wamba.

② Kusiyana pakati pa kugwedezeka kwa mphamvu ndi kusasunthika ndi kochepa kwambiri, ndipo magwiridwe antchito otsatira ndi abwino kwambiri, ndiko kuti, nthawi yopuma pakati pa chizindikiro choyendetsa ndi ntchito yamakina ndi yochepa kwambiri, zomwe zimathandiza kukonza liwiro la mayankho ndi kukhudzidwa kwa dongosolo lowongolera manambala.

③Ndi yoyenera kuyenda molunjika mwachangu, ndipo liwiro lake lachangu ndi lokwera nthawi 10 kuposa liwiro la njanji zowongolera zotsetsereka.

④ Imatha kuyendetsa bwino popanda mipata ndikuwonjezera kulimba kwa kayendedwe ka makina.

⑤Yopangidwa ndi opanga akatswiri, ili ndi kulondola kwakukulu, kusinthasintha kwabwino komanso kukonza kosavuta.

5.Kuyang'anira laser ya axis zitatu:

Makina aliwonse a Bosman amayesedwa ndi laser interferometer ya kampani ya RENISHAW ku United Kingdom kuti ayang'ane molondola ndikubwezera cholakwika cha pitch, backlash, kulondola kwa malo, kulondola kobwerezabwereza, ndi zina zotero, kuti atsimikizire kukhazikika kwa makina, kukhazikika kwa static, ndi kulondola kwa processing. Kuyang'anira Ballbar Makina aliwonse amagwiritsa ntchito ballbar kuchokera ku kampani ya Britain ya RENISHAW kuti ayese kulondola kwa bwalo lenileni komanso kulondola kwa geometric ya makina, ndikuchita zoyeserera zozungulira nthawi yomweyo kuti atsimikizire kulondola kwa makina a 3D komanso kulondola kozungulira kwa makina.

6Malo ogwiritsira ntchito makina:

6.1. Zofunikira pakugwiritsa ntchito zida

Kusunga kutentha koyenera kwa malo ozungulira ndikofunikira kwambiri pakupanga zinthu molondola.

(1) Zofunikira pa kutentha kwa malo ozungulira ndi -10°C mpaka 35°C, pamene kutentha kwa malo ozungulira ndi 20°C, chinyezi chiyenera kukhala 40% mpaka 75%.

(2) Kuti makina asunge kulondola kosasunthika mkati mwa mulingo womwe watchulidwa, kutentha koyenera kwa malo ozungulira kumafunika kukhala 15°C mpaka 25°C, ndipo kusiyana kwa kutentha sikuyenera kupitirira ±2°C/24h.

6.2. Voliyumu yamagetsi: magawo atatu, 380V, mkati mwa kusinthasintha kwa voliyumu ya ±10%, pafupipafupi yamagetsi: 50HZ.

6.3. Ngati magetsi m'dera lomwe akugwiritsidwa ntchito ndi osakhazikika, makinawo ayenera kukhala ndi magetsi okhazikika kuti atsimikizire kuti makinawo akugwira ntchito bwino.

6.4. Makina ayenera kukhala ndi maziko odalirika: waya woyambira ndi waya wamkuwa, kukula kwa waya sikuyenera kuchepera 10mm², ndipo kukana kwa nthaka kuyenera kukhala kochepera 4 ohms.

6.5. Pofuna kuonetsetsa kuti zipangizo zikugwira ntchito bwino, ngati mpweya wopanikizika wochokera ku gwero la mpweya sungakwaniritse zofunikira za gwero la mpweya, chipangizo choyeretsera mpweya (kuchotsa chinyezi, kuchotsa mafuta, kusefa) chiyenera kuwonjezeredwa makina asanalowe mpweya.

6.6. Sungani zipangizo kutali ndi dzuwa lachindunji, magwero a kugwedezeka ndi kutentha, majenereta amphamvu kwambiri, makina ochapira magetsi, ndi zina zotero, kuti mupewe kulephera kupanga makina kapena kutayika kwa kulondola kwa makina.

7.Magawo aukadaulo:

Chitsanzo		5020-5Z
Kukula kwakukulu kwa workpiece	Kutalika × m'lifupi × kutalika (mm)	5000×2000×2500
Gantry chakudya chachikulu	M'lifupi (mm)	2300
kukula kwa desiki yogwirira ntchito	Utali X Ufupi (mm)	5000*2000
Ulendo wa patebulo	Benchi logwirira ntchito limasuntha mmbuyo ndi mtsogolo (mm)	5000
Kukweza nkhosa kawiri mmwamba ndi pansi	Kugunda kwa nkhosa mmwamba ndi pansi (mm)	2500
Mutu wobowola wamtundu wa ram wopingasa	Kuchuluka (2)	2

Mutu wobowola wamtundu wa ram wopingasa	Chopopera cha spindle	BT50
	Liwiro la spindle (r/min)	30~5000
	Servo spindle motor power (kw)	37*2
	Mtunda pakati pa malekezero a mphuno ya ma spindle awiri (mm)	1500-2500mm
	Kugundana kwa nkhosa imodzi kumanzere ndi kumanja (mm)	500
	Kugundana kwa kumanzere ndi kumanja kwa double ram (mm)	1000
Kulondola kwa Malo Okhala ndi Maulendo Awiri	300mm*300mm	± 0.025
Kulondola kobwerezabwereza malo awiri	300mm*300mm	± 0.02
Kulemera konse (t)	(pafupifupi) 55	Kulemera konse (t)