Center Drive Lathe Kwa Axle
Kusanthula kwaukadaulo wa axle yamagalimoto
Axile yamagalimoto
Ma axles okhala ndi mawilo mbali zonse ziwiri za undercarriage (frame) amatchulidwa pamodzi kuti ma axles agalimoto, ndipo ma axles okhala ndi mphamvu zoyendetsa amatchedwa ma axles.Kusiyana kwakukulu pakati pa ziwirizi ndikuti ngati pali choyendetsa pakati pa axle (axle).Mu pepala ili, gwero la galimoto lomwe lili ndi galimoto yoyendetsa galimoto limatchedwa axle ya galimoto, ndipo galimoto yopanda galimoto imatchedwa axle ya galimoto kuti iwonetse kusiyana.
Pakuchulukirachulukira kwa mayendedwe ndi mayendedwe, kukwera kwa ma axle amagalimoto, makamaka ma trailer ndi ma semi-trailer, pamayendedwe aukadaulo ndi ntchito zapadera zikuwonekeratu, ndipo kufunikira kwa msika kwakula kwambiri.
Ukadaulo uwu kusanthula ndondomeko Machining a ekiselo, ndikuyembekeza kuthandiza makasitomala kusankha abwino kwambiri CNC makina.
Gulu la axle yagalimoto:
Mitundu ya ma axles ndi yosiyana molingana ndi mtundu wa brake, ndipo imagawidwa kukhala: ma axles a brake disc, ma axles a brake drum, etc.
Malingana ndi kukula kwa shaft m'mimba mwake, imagawidwa kukhala: American axle, German axle;ndi zina.
Malinga ndi mawonekedwe ndi kapangidwe kake, amagawidwa kukhala:
lonse: ekisilo yolimba ya chubu, ekisilo ya chubu yolimba, ekisilo yozungulira yozungulira;
thupi logawanika: mutu wa shaft + kuwotcherera kwa shaft chubu.
Kuchokera pakukonza zomwe zili mu axle, ma axles olimba ndi opanda pake amakhudzana ndi kusankha kwa zida zopangira.
Zotsatirazi ndi kusanthula kamangidwe ka chitsulo chachitsulo chonse (komanso kugawidwa kukhala olimba ndi dzenje; chubu lalikulu ndi chubu chozungulira), ndi nkhwangwa yogawanika (yolimba ndi dzenje shaft mutu + dzenje shaft chubu kuwotcherera), Makamaka machining ndondomeko. imawunikidwa kuti isankhe bwino makina oyenera.
Njira yopanga ndi makina a ma axles agalimoto:
1. Kapangidwe kakale ka ekisilo yonse:
Kuchokera pamapangidwe apamwambawa, mitundu itatu ya zida zamakina imafunika kuti amalize kukonza: makina opangira mphero kapena makina otopetsa ambali ziwiri, CNC lathe, makina obowola ndi mphero, ndi makina a CNC ayenera kutembenuzidwa (makasitomala ena ali osankhidwa mitu iwiri CNC lathe).Ponena za kukonza ulusi, ngati tsinde la m'mimba mwake lazimitsidwa, limakonzedwa pambuyo pozimitsa;ngati palibe kuzimitsa, imakonzedwa mu OP2 ndi OP3, ndipo zida zamakina otsatizana a OP4 ndi OP5 zimasiyidwa.
Kuchokera pakupanga kwatsopano, makina opangira mphero omwe amagwiritsidwa ntchito popanga makina (olimba ekisilo) kapena makina otopetsa ambali ziwiri (zobowola) kuphatikiza lathe ya CNC, mphero yachikhalidwe ya OP1, OP2, OP3 kutembenukira motsatizana, komanso OP5 kubowola ndi mphero Itha kusinthidwa. ndi awiri-mapeto CNC lathe OP1.
Kwa ma axles olimba omwe makulidwe a shaft safuna kuzimitsidwa, zonse zomwe zili mu makina zitha kumalizidwa munjira imodzi, kuphatikiza makiyi a mphero ndikubowola mabowo ozungulira.Kwa ma axles opanda dzenje pomwe m'mimba mwake safunikira kuzimitsidwa, mulingo wosinthika wokha ukhoza kuzindikirika mu chida cha makina, ndipo zomwe zili mu makina zitha kumalizidwa ndi chida chimodzi cha makina.
Sankhani ma axle apadera a CNC opangira makina opangira makina amafupikitsa njira yamakina, ndipo mtundu ndi kuchuluka kwa zida zosankhidwa zamakina zidzachepetsedwanso.
3.Gawani njira yopangira chitsulo:
Kuchokera pa ndondomeko yomwe ili pamwambayi, zida zogwirira ntchito za chubu cha axle musanayambe kuwotcherera zingathenso kusankhidwa ngati lathe la CNC lawiri.Pakuti processing wa chitsulo chogwira ntchito pambuyo kuwotcherera, wapadera CNC lathe kwa ma axles awiri-mapeto ayenera kusankha: munthawi yomweyo malekezero pa malekezero onse, mkulu processing dzuwa ndi wabwino Machining kulondola.Ngati makiyi ndi dzenje la ma radial kumapeto onse a axle likufunika kupangidwa, makinawo amathanso kukhala ndi chida champhamvu kuti akonzere limodzi chinsinsi chotsatira ndi dzenje la radial.
4. Ubwino ndi mawonekedwe a makina osankhidwa atsopano:
1) ndende ya ndondomeko, kuchepetsa nthawi workpiece clamping, kuchepetsa wothandiza processing nthawi, ntchito munthawi yomweyo processing luso pa malekezero onse, Mwachangu kupanga kwambiri bwino.
2) Kuthirira nthawi imodzi, kukonza nthawi imodzi kumbali zonse ziwiri kumathandizira kulondola kwa makina ndi coaxiality ya ekseli.
3) Kufupikitsa njira yopangira, kuchepetsa kuchulukira kwa magawo pamalo opangira, kukonza bwino kagwiritsidwe ntchito ka malowa, ndikuthandizira kukonza kasamalidwe kazinthu.
4) Chifukwa chogwiritsa ntchito zida zowongolera bwino kwambiri, imatha kukhala ndi zida zotsitsa ndikutsitsa ndi zida zosungira kuti zitheke kupanga makina okhazikika komanso kuchepetsa ndalama zogwirira ntchito.
5) Chogwirira ntchito chimamangidwa pamalo apakati, kuwongolera ndi kodalirika, ndipo torque yofunikira pakudula chida cha makina ndi yokwanira, ndipo kutembenuka kwakukulu kumatha kuchitika.
6) Chida cha makinawo chikhoza kukhala ndi chipangizo chodziwikiratu, makamaka cholumikizira chopanda kanthu, chomwe chimatha kutsimikizira makulidwe a yunifolomu a ekisi pambuyo pokonza.
7) Kwa ma axles opanda dzenje, mabowo amkati kumapeto onse a OP1 sequencer atha, kasitomala wachikhalidwe adzagwiritsa ntchito mbali imodzi kukweza chotchinga ndi mbali inayo kuti agwiritse ntchito tailstock kulimbitsa chogwirira ntchito kuti atembenuke, koma kukula kwake. dzenje lamkati ndi losiyana.Kwa dzenje lamkati laling'ono, kulimba kolimba sikukwanira, torque yomangirira pamwamba sikwanira, ndipo kudula bwino sikungamalizike..
Kwa lathe yatsopano yapawiri, chitsulo chopanda dzenje, mabowo amkati pamapeto onse agalimoto akatha, makinawo amasintha njira yolumikizira: mbali ziwirizi zimagwiritsidwa ntchito kulimbitsa chogwirira ntchito, ndipo choyendetsa chapakati chimayandama chogwirira ntchito. kutumiza torque.
8) Mutu wokhala ndi zida zomangira za hydraulic clamping zitha kusunthidwa mbali ya Z ya makina.Makasitomala amatha kugwira malowo mu chubu chapakati chapakati (chubu chozungulira), malo apansi a mbale ndi malo a shaft awiri a ekisi ngati pakufunika.
5. Mapeto:
Poganizira zomwe zili pamwambazi, kugwiritsa ntchito ma lathes a CNC okhala ndi malekezero apamakina pamakina ali ndi zabwino zambiri kuposa njira zachikhalidwe.Ndiukadaulo wapamwamba wopanga womwe ungalowe m'malo mwa zida zamakina zamakina potengera njira zopangira komanso makina.
Chigawo chapakati cha
6.Axle kasitomala mlandu
Special Double-end Axle CNC lathe Introduction
Axle processing osiyanasiyana: ∮50-200mm, □50-150mm, processing kutalika: 1000-2800mm
Mapangidwe a makina ndi kuyambitsa ntchito
Chida cha makina chimagwiritsa ntchito mawonekedwe a bedi a 45 °, omwe ali ndi kukhazikika bwino komanso kutulutsa kosavuta kwa chip.Mutu wamutu wokhala ndi ntchito yapakatikati yoyendetsa galimoto umakonzedwa pakati pa bedi, ndipo zida ziwirizo zimakonzedwa mbali zonse za bokosi la spindle.The osachepera clamping kutalika kwa makina ndi 1200mm ndi pazipita Machining kutalika ndi 2800mm.Kalozera wogubuduza amatengedwa, ndipo shaft iliyonse ya servo feed imatenga zomangira za mpira wapamwamba kwambiri, ndipo kulumikiza zotanuka kumalumikizidwa mwachindunji, ndipo phokoso limakhala lochepa, kulondola kwa malo ndi kubwereza kobwerezabwereza ndikokwera.
■Makinawa ali ndi njira yowongolera njira ziwiri.Zida ziwirizi zimatha kulumikizidwa ku spindle nthawi imodzi kapena padera kuti amalize kupanga makina munthawi imodzi kapena motsatizana pa mbali ziwiri za gawolo.
■ Makinawa ali ndi mitu iwiri.Mutu waukulu umakhazikika pakati pa bedi, ndipo servo motor imapereka mphamvu ku shaft yaikulu kupyolera mu lamba wa mano.Bokosi laling'ono la spindle limayikidwa pa njanji yotsika ya chida cha makina, coaxial ndi bokosi lalikulu la spindle, ndipo imatha kusunthidwa ndi injini ya servo kuti ithandizire kutsitsa ndi kutsitsa magawo, ndipo ndikosavuta kusintha ma clamping osiyanasiyana. maudindo.Mukamapanga magawo, sub-spindle base imatsekedwa ku njanji yamakina.Kulondola kwa coaxial kwa mitu iwiriyi kumatsimikiziridwa ndi njira yopangira, zomwe zimapangitsa kuti pakhale kukhazikika kwa magawo opangidwa ndi makina.
■ The Headstock imagwirizanitsa makina ozungulira, makina opangira mafuta ndi makina ogawa mafuta, ndipo imakhala ndi mawonekedwe osakanikirana ndi ntchito yodalirika.M'mimba mwake mwachidule cha clamping ndi m'lifupi mwake mutuwo zimatsimikiziridwa ndi magawo a axle a kasitomala.
Mutu waukulu umachepetsedwa ndi magawo awiri a lamba ndi zida, zomwe zimapangitsa kuti spindle itulutse torque yayikulu.Chingwe chimayikidwa kumapeto kwa mutu waukulu komanso kumapeto kwa mutu waung'ono motsatana kuti muzindikire kulimba kwa magawowo.Pamene mutu waukulu umayendetsa mbalizo kuti zizungulira, zigawo za sub-headstock clamp clamping zimazungulira ndi mutu waukulu.
Chidacho chimakhala ndi masilindala atatu a radial (ma cylinders anayi ngati zinthu zonse zozungulira komanso masikweya atsekedwa), pisitoni imabwezeredwa ndi kuthamanga kwa hydraulic, ndipo zikhadabo zimayikidwa kumapeto kwa pisitoni kuti muzindikire kudziyimira pawokha. pakati pa zigawo.Clamping.Ndizofulumira komanso zosavuta kusintha zikhadabo posintha magawo.Mphamvu ya clamping imasinthidwa ndi hydraulic system hydraulic pressure.Chigawocho chikapangidwa, chotchingiracho chimazungulira ndi shaft yayikulu, ndipo makina ogawa mafuta amatulutsa mafuta ku clamp, kotero kuti chotchingacho chimakhala ndi mphamvu yotsekera yokwanira pozungulira.The clamp ali ndi ubwino waukulu clamping mphamvu ndi lalikulu claw sitiroko.
■ Kuti athetse vuto la makulidwe a khoma yunifolomu pambuyo pa makina opangira makina opangira makina, makinawo akhoza kukhala ndi chipangizo choyendera makina.Kumangirira kwa axle kukamalizidwa, chogwiriracho chimangozindikira kuti kafukufukuyo amapitilira ndikuyesa malo a workpiece;muyeso ukatha, chipangizocho chimabwerera m'malo otsekedwa.
Pazinthu zosiyanasiyana zamakina a ma axles opanda dzenje, ngati malo onyamula agwiritsidwa ntchito ngati malo olumikizirana, makina opangira makina okhala ndi ma clamping ndi ma clamping amatha kusankhidwa, ndipo tailstock yokhazikika imaperekedwa mbali zonse za mitu yayikulu ndi yothandiza yopopera kuti ikwaniritse zofunika makina amodzi.Akuyembekezeka kumaliza kukonza masitepe awiri panthawi imodzi.Nthawi yomweyo, imapangitsanso magawo a kutsitsa ndi kutsitsa okha kukhala ndi zosankha zambiri.
■ Zonyamula zida kumanzere ndi kumanja zitha kukhala ndi zida zozungulira wamba kapena ma turrets amagetsi.Ali ndi ntchito zoboola ndi mphero, zomwe zimatha kumaliza kubowola ndi mphero zamagulu akuluakulu.
■Chida chamakina chatsekedwa mokwanira ndipo chimakhala ndi chipangizo chothira mafuta ndi chipangizo chochotsa chip (kutsogolo).Ili ndi chitetezo chabwino, mawonekedwe okongola, ntchito yosavuta komanso kukonza bwino.
■ Zambiri zamakina ndi masinthidwe amatsimikiziridwa molingana ndi zofunikira za axle ndi zofuna za makasitomala, ndipo sizingabwerezedwe apa.
Zikomo chifukwa cha chidwi chanu!
