CNC Double Spindle Turning Center 150MS Series

Chiyambi:

Malo osinthira a CNC apamwamba okhala ndi ma spindle awiri, ma mota oyendetsa mwachindunji, ndi malangizo olondola kwambiri a linear amatsimikizira kukonza bwino komanso kokhazikika kwa zigawo zovuta.


Tsatanetsatane wa Zamalonda

Zinthu Zamalonda

Zofotokozera Zamalonda

Kapangidwe ka Zamalonda

Dziwitsani

1. Gwiritsani ntchito chipangizo chamagetsi chozungulira cholumikizira mwachindunji: magnetic ring incremental encoder (sine ndi cosine) kulondola kwa malo: masekondi 20 arc, kulondola kwa C-axis indexing: masekondi 40 arc. ①Chotsani bwino kugwedezeka kwa spindle, ndipo kulondola kwa mphuno kuli mkati mwa 0.002MM. Sinthani kumaliza kwa pamwamba pa workpiece, ② gwiritsani ntchito rotor yoyimitsidwa kumbuyo, yomwe imapangitsa kukhazikitsa ndi kukonza kukhala kosavuta, ③ mota ya spindle ili ndi makina ozizira kuti achepetse mphamvu ya kutentha ndikuwonetsetsa kuti kutentha kwa spindle kukugwira ntchito nthawi zonse. Dongosolo la spindle layesedwa mwamphamvu. Kusunga kwake kulondola bwino, kulimba kwambiri komanso kugwira ntchito bwino kwambiri kumathandiza makina onse osati kungomaliza, komanso kuchita makina ovuta komanso kudula kwambiri kwa ogwiritsa ntchito. Makina osinthira a CNC ndi oyenera kwambiri kupanga mawonekedwe ovuta komanso osalala kwambiri.

2. Kapangidwe kake ka mphamvu ya servo yolumikizidwa bwino kwambiri. Imathandiza kuti chida cha servo turret chigwire ntchito mwachangu komanso molondola, ndipo ikaphatikizidwa ndi mphamvu ya kugaya ya axis yamphamvu yothamanga kwambiri, imapeza mphamvu zabwino kwambiri zosinthira ndi kugaya pamodzi. Chogwirira chidacho chimayikidwa ndi mawonekedwe okhazikika a BMT, ndipo shaft yotumizira mphamvu imayendetsedwa ndi mota ya servo spindle.

3. Chida cha makina otembenuza a CNC chili ndi ma linear guide rails ndi ma ground ball screws olondola kuti zitsimikizire kuti ndi olondola komanso olimba. Mzere uliwonse umagwiritsa ntchito kapangidwe ka direct transfer axis ndi njira yopangira ma pre-relay yokhala ndi ma nangula awiri, zomwe zingachepetse kuchuluka kwa kutentha komwe kumasunthika ndikuwonjezera kwambiri kulondola kwa kukonza. Ma linear slide rails okhwima kwambiri, akuluakulu, komanso olemera amakhalabe olondola bwino makinawo akagundidwa, ndipo kusunthikako kumakhala kosalala komanso kopanda phokoso, komwe kumatha kukulitsa moyo wa ntchito.

4. Makina a CNC awa amapatsa ogwiritsa ntchito makina athunthu a hydraulic ndi mafuta odzola, pogwiritsa ntchito mapampu apamwamba a hydraulic, ma valve a hydraulic ndi zida zina kuti achepetse kwambiri kulephera. Makina a hydraulic ndi mafuta odzola apangidwa kuti akhale osavuta komanso odalirika. Chida cha makinachi chimagwiritsa ntchito mafuta odzola okha omwe ali pakati.

5. Imagwiritsa ntchito silinda yozungulira ya ku Taiwan komanso chipangizo chochotsera chip chokhachokha. Zosankhazi zimagawidwa m'mizere yakumbuyo ndi mzere wakumbali, zomwe zitha kuchepetsa kwambiri mphamvu ya wogwiritsa ntchito ndikupeza kupanga kotetezeka komanso kogwira mtima. Zigawo zonse zogwira ntchito zomwe zili pamwambapa zitha kukonzedwa kuti ziziyang'aniridwa, ndipo zimapangidwa ndi zida zolekanitsa mafuta ndi madzi komanso zida zosefera chitsulo. Nthawi yomweyo, zida zosiyanasiyana zapadera zitha kupangidwa ndikuyikidwa malinga ndi zofunikira zapadera za ogwiritsa ntchito.

Mafotokozedwe Aukadaulo

IChitsanzo cha Tem

Dzina

Chigawo

150MSY-II

150MSY-III

150MS-II

150MS-III

Ulendo

M'mimba mwake wozungulira bedi

mm

Ф380

Ф380

Ф380

Ф380

Kuchuluka kwa processing diameter

mm

Ф100

Ф100

Ф100

Ф100

Kuchuluka kwa m'mimba mwake pa chogwirira chida

mm

Ф160

Ф160

Ф160

Ф160

Kutalika kwakukulu kwa kukonza

mm

150

150

150

150

Chokulungira

Silinda

Chuck

Mphuno ya spindle

/

A2-5

A2-5

A2-5

A2-5

Max.liwiro la spindle

mm

5500

5500

5500

5500

Silinda ya hydraulic/collet ya spindle Hydraulic Cylinder/Chuck

rpm

6"

6"

6"

6"

M'lifupi mwa dzenje la spindle M'lifupi mwa dzenje la spindle

kw

Ф56

Ф56

Ф56

Ф56

Max.m'mimba mwake mwa dzenje la spindle

Nm

Ф45

Ф45

Ф45

Ф45

Mphamvu ya mota ya spindle

/

17.5

17.5

17.5

17.5

Mphamvu ya mota ya spindle

62-125

62-125

62-125

62-125

Chuck wopindika pang'ono

Mphuno ya sub-spindle

/

A2-4

A2-4

A2-4

A2-4

Max.liwiro la sub-spindle

mm

6000

6000

6000

6000

Silinda/cholembera cha hydraulic H chopindika pang'ono

rpm

5"

5"

5"

5"

M'mimba mwake wa dzenje lozungulira pang'ono

Nm

Ф46

Ф46

Ф46

Ф46

Max.m'mimba mwake wa dzenje la bar la sub-spindle

kw

Ф32

Ф32

Ф32

Ф32

Mphamvu yamagetsi ya spindle yamagetsi yolunjika

/

11

11

11

11

Mphamvu ya injini ya spindle direct drive

27-66

27-66

27-66

27-66

X1/Z1/Y/X2/Z2 gawo la chakudya cha axis

Mphamvu ya injini ya X1/Z1/Y

kw

1.8/1.2/1.2

1.8/1.2/1.2

1.8/1.2

1.8/1.2

Mphamvu ya injini ya X2/Z2

mm

1.2/1.2

1.2/1.2

1.2/1.2

1.2/1.2

Ulendo wa X1/Z1 axis

mm

135/370

135/370

135/370

135/370

Ulendo wa X2/Z2 axis

mm/mphindi

215/400

215/400

215/400

215/400

Kuyenda mwachangu kwa X/Z//Y/S axis

mm

30/30/6/30

30/30/6/30

30/30/30

30/30/30

Mtundu wa njanji yotsetsereka ya X1/Z1

mm

Chozungulira35/35

Chozungulira35/35

Chozungulira35/35

Chozungulira35/35

Mtundu wa njanji ya X2/Z2 yotsetsereka

mm

Chozungulira30/30

Chozungulira30/30

Chozungulira30/30

Chozungulira30/30

Kuyendetsa kwa Servo

Magawo odulira

Mtundu wa Turret

zidutswa

BMT45-12T

BMT45-12T

BMT45-12T

BMT45-12T

Mphamvu ya turret yamphamvu

Kw/Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

Ulendo wa Y axis

mm

80(±40)

80(±40)

6000 ER20

Max.liwiro la chogwirira chida choyendetsedwa

rpm

6000 ER20

6000 ER20

6000 ER20

20x20

Zofunikira za chogwirira chida cha m'mimba mwake chakunja

mm

20x20

20x20

20x20

Ф32

Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati

mm

Ф32

Ф32

Ф32

0.15

Nthawi yosinthira zida pafupi

sekondi

0.15

0.15

0.15

BMT40-8T

Mphamvu ya Servo

Magawo a Turret

Mtundu wa turret yamphamvu

/

NC8T

BMT40-8T

NC8T

2.2/26Nm

Zofunikira za chogwirira zida cha m'mimba mwake wakunja

mm

25x25

20x20

25x25

6000 ER20

Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati

mm

Ф32

Ф32

Ф32

20x20

Nthawi yosinthira zida pafupi

sekondi

0.15

0.15

0.15

Ф25

Miyeso

Malo okhala anthu Pafupifupi.

mm

2.2x2.1x1.7

2.2x2.1x1.7

2.2x2.1x1.7

0.15

Kulemera kwa makina Pafupifupi.

kg

3500

3500

3200

2.2x2.1x1.7

Zina

Kudula voliyumu ya thanki yamadzimadzi

L

180

180

180

3500

Voliyumu ya bokosi la hydraulic unit

L

40

40

40

180

Mphamvu yamagetsi ya pampu yamafuta a hydraulic

kw

1.5

1.5

1.5

40

Kuchuluka kwa mafuta odzola

L

2

2

2

1.5

Mphamvu yamagetsi ya pampu yopaka mafuta yokha

W

50

50

50

2

Mphamvu ya pampu yamadzi yozizira

W

750

750

750

50

Zinthu Zokonzera

ZosavutirakoTo Use And Mmiyala yamtengo wapataliPwamphamvu

● Kapangidwe katsopano

● Yokhala ndi HMI

● Yokhala ndi ukadaulo waposachedwa wa CNC ndi servo wa FANUC

● Yogwirizana ndi ntchito zomwe zimapangidwira munthu aliyense

●Kuchuluka kwa kukumbukira

KumasukaOf Use

Pewani kusokonezeka kwadzidzidzi kwa makina kudzera mu kukonza koteteza

● Ntchito zolosera zolakwika zambiri

Pezani mosavuta malo olakwika ndikufupikitsa nthawi yobwezeretsa

● Ntchito zodziwira matenda/zosamalira

Kuchita bwino kwambiri

YafupikitsidwaCycleTdzina

● Ukadaulo wokonza zinthu mogwira mtima kwambiri

Pezani njira yabwino kwambiri yogwirira ntchito

Ukadaulo wokonza zinthu zabwino pamwamba

●Kuzindikira/kukonza matenda

PamwambaOkugawaRkudya

Nthawi zonse thandizani ntchito zosiyanasiyana pamalo opangira zinthu

●FANUC

Zopangidwira munthu aliyenseSkrienIs EasierTo Use

● Ntchito yokhazikika yokhazikika

Ntchito zoyendetsera ntchito za IoT

● Chithandizo cha maukonde osiyanasiyana omwe ali pamalopo

CNC gulu

THKBzonseSogwira ntchito

THK Mpira kagwere

·C3 grade, pogwiritsa ntchito screw ya mpira yolondola kwambiri, yokhala ndi nut pre-loading ndi screw pre-tension treatment kuti ichotse backlash ndi kukwera kwa kutentha, kusonyeza malo abwino kwambiri komanso kulondola kobwerezabwereza.

·Kuyendetsa mwachindunji kwa injini ya Servo kuti muchepetse vuto la backlash.

THKRollerLosamvaGuide

Buku Lotsogolera la THK Roller Linear

·Gawo la P lolimba kwambiri la SRG, lolunjika bwino, lolunjika bwino, lodula arc, lodula bevel, kapangidwe ka pamwamba ndi kofanana. Koyenera kugwiritsidwa ntchito mwachangu kwambiri, kuchepetsa kwambiri mphamvu ya mahatchi yoyendetsa yomwe imafunika pazida zamakina otembenuza pakati pa CNC.

·Kugubuduzika m'malo motsetsereka, kutayika pang'ono kwa kukangana, kuyankha movutikira, kulondola kwambiri. Imatha kunyamula katunduyo mbali imodzi nthawi imodzi, ndipo malo olumikizirana ndi njanji akadali olumikizana ndi mfundo zambiri panthawi yonyamula katundu, ndipo kulimba kwa kudula sikudzachepetsedwa.

·Yosavuta kusonkhanitsa, yosinthasintha kwambiri, komanso kapangidwe kosavuta ka mafuta; kuchuluka kwa kusweka kwake ndi kochepa kwambiri ndipo nthawi yogwiritsira ntchito ndi yayitali.

SKFBzokolola/OkudwalaMchotupa

Makina Opangira Mafuta a SKF
Makina Opangira Mafuta a SKF

·Chodzola mafuta chokha chimakwaniritsa zosowa za ntchito zosiyanasiyana, choyenera kugwiritsidwa ntchito m'njira zosiyanasiyana, zinthu zodalirika, komanso chosinthasintha.

·Malo osinthira lathe a CNC amakwaniritsa zosowa za mafuta oyendera pa kutentha kwambiri, kugwedezeka kwamphamvu komanso malo oopsa.

Malo aliwonse opaka mafuta amagwiritsa ntchito chogawa chofanana cha volumetric kuti chiwongolere kuchuluka kwa mafuta, ndipo makinawo amatha kuyendetsedwa ndi PLC kuti apereke mafuta molondola.


  • Yapitayi:
  • Ena:

  • 1. Gwiritsani ntchito chipangizo chamagetsi chozungulira cholumikizira mwachindunji: magnetic ring incremental encoder (sine ndi cosine) kulondola kwa malo: masekondi 20 arc, kulondola kwa C-axis indexing: masekondi 40 arc. ①Chotsani bwino kugwedezeka kwa spindle, ndipo kulondola kwa mphuno kuli mkati mwa 0.002MM. Sinthani kumaliza kwa pamwamba pa workpiece, ② gwiritsani ntchito rotor yoyimitsidwa kumbuyo, yomwe imapangitsa kukhazikitsa ndi kukonza kukhala kosavuta, ③ mota ya spindle ili ndi makina ozizira kuti achepetse mphamvu ya kutentha ndikuwonetsetsa kuti kutentha kwa spindle kukugwira ntchito nthawi zonse. Dongosolo la spindle layesedwa mwamphamvu. Kusunga kwake kulondola bwino, kulimba kwambiri komanso kugwira ntchito bwino kwambiri kumathandiza makina onse osati kungomaliza, komanso kuchita makina ovuta komanso kudula kwambiri kwa ogwiritsa ntchito. Ndi yoyenera kwambiri popanga mawonekedwe ovuta komanso osalala kwambiri.

    2. Kapangidwe kake ka mphamvu ya servo yolumikizidwa bwino kwambiri. Imathandiza kuti chida cha servo turret chigwire ntchito mwachangu komanso molondola, ndipo ikaphatikizidwa ndi mphamvu ya kugaya ya axis yamphamvu yothamanga kwambiri, imapeza mphamvu zabwino kwambiri zosinthira ndi kugaya pamodzi. Chogwirira chidacho chimayikidwa ndi mawonekedwe okhazikika a BMT, ndipo shaft yotumizira mphamvu imayendetsedwa ndi mota ya servo spindle.

    3. Chida cha makina chili ndi ma linear guide rails ndi ma ground ball screws olondola kuti zitsimikizire kuti ndi olondola komanso olimba. Mzere uliwonse umagwiritsa ntchito kapangidwe ka direct transfer axis ndi njira yopangira ma pre-relay yokhala ndi ma nangula awiri, zomwe zingachepetse kuchuluka kwa kutentha komwe kumasunthika ndikuwonjezera kwambiri kulondola kwa kukonza. Ma linear slide rails okhwima kwambiri, akuluakulu, komanso olemera amakhalabe olondola bwino makinawo akagundidwa, ndipo kusunthikako kumakhala kosalala komanso kopanda phokoso, komwe kumatha kukulitsa moyo wa ntchito.

    4. Makinawa amapatsa ogwiritsa ntchito makina athunthu a hydraulic ndi mafuta, pogwiritsa ntchito mapampu apamwamba a hydraulic, ma valve a hydraulic ndi zida zina kuti achepetse kwambiri kulephera. Makina a hydraulic ndi mafuta odzola apangidwa kuti akhale osavuta komanso odalirika. Chida cha makinachi chimagwiritsa ntchito mafuta odzola okha omwe ali pakati.

    5. Imagwiritsa ntchito silinda yozungulira ya ku Taiwan komanso chipangizo chochotsera chip chokhachokha. Zosankhazi zimagawidwa m'mizere yakumbuyo ndi mzere wakumbali, zomwe zitha kuchepetsa kwambiri mphamvu ya wogwiritsa ntchito ndikupeza kupanga kotetezeka komanso kogwira mtima. Zigawo zonse zogwira ntchito zomwe zili pamwambapa zitha kukonzedwa kuti ziziyang'aniridwa, ndipo zimapangidwa ndi zida zolekanitsa mafuta ndi madzi komanso zida zosefera chitsulo. Nthawi yomweyo, zida zosiyanasiyana zapadera zitha kupangidwa ndikuyikidwa malinga ndi zofunikira zapadera za ogwiritsa ntchito.

    IChitsanzo cha Tem

    Dzina

    Chigawo

    150MSY-II

    150MSY-III

    150MS-II

    150MS-III

    Ulendo

    M'mimba mwake wozungulira bedi

    mm

    Ф380

    Ф380

    Ф380

    Ф380

    Kuchuluka kwa processing diameter

    mm

    Ф100

    Ф100

    Ф100

    Ф100

    Kuchuluka kwa m'mimba mwake pa chogwirira chida

    mm

    Ф160

    Ф160

    Ф160

    Ф160

    Kutalika kwakukulu kwa kukonza

    mm

    150

    150

    150

    150

    Chokulungira

    Silinda

    Chuck

    Mphuno ya spindle

    /

    A2-5

    A2-5

    A2-5

    A2-5

    Liwiro lalikulu la spindle

    mm

    5500

    5500

    5500

    5500

    Silinda ya hydraulic/collet ya spindle Hydraulic Cylinder/Chuck

    rpm

    6″

    6″

    6″

    6″

    M'lifupi mwa dzenje la spindle M'lifupi mwa dzenje la spindle

    kw

    Ф56

    Ф56

    Ф56

    Ф56

    M'mimba mwake mwa dzenje lalikulu la spindle

    Nm

    Ф45

    Ф45

    Ф45

    Ф45

    Mphamvu ya mota ya spindle

    /

    17.5

    17.5

    17.5

    17.5

    Mphamvu ya mota ya spindle

    62-125

    62-125

    62-125

    62-125

    Chuck wopindika pang'ono

    Mphuno ya sub-spindle

    /

    A2-4

    A2-4

    A2-4

    A2-4

    Liwiro lalikulu la sub-spindle

    mm

    6000

    6000

    6000

    6000

    Silinda/cholembera cha hydraulic H chopindika pang'ono

    rpm

    5″

    5″

    5″

    5″

    M'mimba mwake wa dzenje lozungulira pang'ono

    Nm

    Ф46

    Ф46

    Ф46

    Ф46

    M'mimba mwake wa dzenje la bar bar wa sub-spindle

    kw

    Ф32

    Ф32

    Ф32

    Ф32

    Mphamvu yamagetsi ya spindle yamagetsi yolunjika

    /

    11

    11

    11

    11

    Mphamvu ya injini ya spindle direct drive

    27-66

    27-66

    27-66

    27-66

    X1/Z1/Y/X2/Z2 gawo la chakudya cha axis

    Mphamvu ya injini ya X1/Z1/Y

    kw

    1.8/1.2/1.2

    1.8/1.2/1.2

    1.8/1.2

    1.8/1.2

    Mphamvu ya injini ya X2/Z2

    mm

    1.2/1.2

    1.2/1.2

    1.2/1.2

    1.2/1.2

    Ulendo wa X1/Z1 axis

    mm

    135/370

    135/370

    135/370

    135/370

    Ulendo wa X2/Z2 axis

    mm/mphindi

    215/400

    215/400

    215/400

    215/400

    Kuyenda mwachangu kwa X/Z//Y/S axis

    mm

    30/30/6/30

    30/30/6/30

    30/30/30

    30/30/30

    Mtundu wa njanji yotsetsereka ya X1/Z1

    mm

    Roller35/35

    Roller35/35

    Roller35/35

    Roller35/35

    Mtundu wa njanji ya X2/Z2 yotsetsereka

    mm

    Roller30/30

    Roller30/30

    Roller30/30

    Roller30/30

    Kuyendetsa kwa Servo

    Magawo odulira

    Mtundu wa Turret

    zidutswa

    BMT45-12T

    BMT45-12T

    BMT45-12T

    BMT45-12T

    Mphamvu ya turret yamphamvu

    Kw/Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    Ulendo wa Y axis

    mm

    80(±40)

    80(±40)

    6000 ER20

    Liwiro lalikulu la chogwirira chida choyendetsedwa

    rpm

    6000 ER20

    6000 ER20

    6000 ER20

    20×20

    Zofunikira za chogwirira chida cha m'mimba mwake chakunja

    mm

    20×20

    20×20

    20×20

    Ф32

    Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati

    mm

    Ф32

    Ф32

    Ф32

    0.15

    Nthawi yosinthira zida pafupi

    sekondi

    0.15

    0.15

    0.15

    BMT40-8T

    Mphamvu ya Servo

    Magawo a Turret

    Mtundu wa turret yamphamvu

    /

    NC8T

    BMT40-8T

    NC8T

    2.2/26Nm

    Zofunikira za chogwirira zida cha m'mimba mwake wakunja

    mm

    25×25

    20×20

    25×25

    6000 ER20

    Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati

    mm

    Ф32

    Ф32

    Ф32

    20×20

    Nthawi yosinthira zida pafupi

    sekondi

    0.15

    0.15

    0.15

    Ф25

    Miyeso

    Malo okhala anthu Pafupifupi.

    mm

    2.2×2.1×1.7

    2.2×2.1×1.7

    2.2×2.1×1.7

    0.15

    Kulemera kwa makina Pafupifupi.

    kg

    3500

    3500

    3200

    2.2×2.1×1.7

    Zina

    Kudula voliyumu ya thanki yamadzimadzi

    L

    180

    180

    180

    3500

    Voliyumu ya bokosi la hydraulic unit

    L

    40

    40

    40

    180

    Mphamvu yamagetsi ya pampu yamafuta a hydraulic

    kw

    1.5

    1.5

    1.5

    40

    Kuchuluka kwa mafuta odzola

    L

    2

    2

    2

    1.5

    Mphamvu yamagetsi ya pampu yopaka mafuta yokha

    W

    50

    50

    50

    2

    Mphamvu ya pampu yamadzi yozizira

    W

    750

    750

    750

    50

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