Mndandanda wa CV wa Malo Opangira Machining a 5-Axis Vertical
Mawonekedwe
Kuyambitsa makina
Mzere wa CV wa malo opangira machining a axis asanu uli ndi makhalidwe a kulimba kwambiri, kulondola kwambiri komanso kugwira ntchito bwino kwambiri. Mzerewu umagwiritsa ntchito kapangidwe ka herringbone yokhala ndi span yayikulu, yomwe imatha kukulitsa kwambiri kupindika ndi mphamvu yozungulira ya mzati; benchi yogwirira ntchito imagwiritsa ntchito span yotsika bwino ndipo imazimitsidwa pamwamba, kotero kuti mphamvu pa benchi yogwirira ntchito ikhale yofanana ndipo kuuma kumawonjezeka; bedi limagwiritsa ntchito trapezoidal cross-section, kuchepetsa Pakati pa mphamvu yokoka imawongolera mphamvu yozungulira; makina onse amagwiritsa ntchito kusanthula kwa zinthu zochepera kuti apange gawo lililonse kuti lipereke kukhazikika kwabwino kwambiri.
Kusuntha mwachangu kwa axis zitatu kumatha kufika 48M/min, nthawi yosinthira zida za TT ndi 2.5S yokha, magazini ya zida imadzazidwa mokwanira pa 24t. Malo opangira machining a CNC ozungulira 5-axis ndi oyenera mitundu yosiyanasiyana ya 2D ndi 3D yokhala ndi mawonekedwe ovuta komanso mabowo ovuta komanso pamwamba. Ndi yoyeneranso kugaya, kuboola, kukulitsa, kuboola, kugogoda ndi njira zina zogwirira ntchito ndizoyenera kwambiri magulu ang'onoang'ono komanso apakatikati azinthu zosiyanasiyana zopangira ndi kupanga, ndipo zingagwiritsidwenso ntchito pamizere yodzipangira yokha popanga zinthu zambiri.
Kuwonetsera kwamphamvu kwa chida chogwiritsira ntchito, chiwonetsero chanzeru chochenjeza, kudzizindikira nokha ndi ntchito zina zimapangitsa kuti kugwiritsa ntchito ndi kusamalira chida cha makina a CNC kukhale kosavuta komanso mwachangu; Kuwerenga kumawonjezeka kufika pa mizere 3000 pa sekondi, zomwe zimapangitsa kuti mapulogalamu akuluakulu azitha kutumiza mwachangu komanso moyenera komanso kukonzedwa pa intaneti.
RTCP (Rotation Tool center Point) ya malo opangira machining a CNC okhala ndi ma axis asanu ndi ntchito yowongolera nsonga ya chida. Pambuyo poyatsa ntchito ya RTCP, wowongolerayo adzasintha kuchokera pakulamulira koyambirira kwa chogwirira chida kupita ku kulamulira nsonga ya chida. Nsonga ya chida yotsatira ikhoza kubweza mzere womwe umachitika chifukwa cha mzere wozungulira. Cholakwika kuti Chida chisagunde. Pa nsonga A ya workpiece, mzere wapakati wa axis ya chida umasintha mwachindunji kuchokera pamalo opingasa kupita pamalo oyima. Ngati cholakwika cha mzere sichinakonzedwe, nsonga ya chida idzapatuka kuchoka pa nsonga A kapena kulowa mu workpiece, zomwe zimayambitsa ngozi yayikulu. Chifukwa kuyenda kosalekeza kwa axis yozungulira ndi axis yozungulira kumapangitsa kusintha kwa malo a nsonga A, malo oyamba a nsonga ya chida mu pulogalamuyo ayenera kukonzedwa kuti zitsimikizire kuti ma coordinates a malo a nsonga ya chida nthawi zonse sasintha poyerekeza ndi nsonga A, ngati nsonga ya chida ikuyenda ndi nsonga A. , iyi ndi nsonga ya Chida chotsatira.
Ntchitoyi ili ndi magawo 0 mpaka 9, gawo la 9 ndilolondola kwambiri, pomwe gawo loyamba mpaka lachisanu ndi chitatu limalipira cholakwika cha servo chakumbuyo, ndikupatsa njira yogwirira ntchito kusalala koyenera.
Kukonza Mofulumira Kwambiri komanso Molondola Kwambiri
Chopondapo cha liwiro lalikulu, chowongolera makina a 3D arc chimatha kuwerenga ma blocks 2000 pasadakhale ndikukonza njira yosalala kuti makina azigwira ntchito mwachangu komanso molondola kwambiri.
Kapangidwe Kolimba Kwambiri
Konzani mawonekedwe a kapangidwe kake ndikukonza bwino kugawa kwa makina kuti kukhale kolimba. Mawonekedwe a chida cha makina ndi mzati wake komanso kukonza kugawa kwa makinawo ndi mawonekedwe oyenera kwambiri kudzera mu kusanthula kwa CAE. Miyeso yosiyanasiyana yokonzedwa bwino yomwe siiwoneka kunja ikuwonetsa luso lodula lokhazikika lomwe liwiro la spindle pakati pa makina odulira a CNC silingathe kuwonetsa.
Mafotokozedwe Aukadaulo
| Chinthu | gawo | CV200 | CV300 | CV500 | |
| Ulendo
| Ulendo wa X/Y/Z axis | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Mtunda kuchokera kumapeto kwa spindle kupita pamwamba pa tebulo logwirira ntchito | mm | 100-430 | 150-650 | 130-630 | |
| Mtunda kuchokera pakati pa spindle kupita pamwamba pa njanji yotsogolera | mm | 412 | 628 | 628 | |
| Mtunda waukulu kwambiri pakati pa malo olumikizirana a A-axis 90° ndi pamwamba pa disk ya C-axis | mm | 235 | 360 | 310 | |
| Chakudya cha axis zitatu
| Kusamuka mwachangu kwa X/Y/Z axis | m/mphindi | 48/48/48 | 48/48/48 | 36/36/36 |
| Kudula chakudya chambiri | mm/mphindi | 1-24000 | 1-24000 | 1-24000 | |
| Chokulungira
| Mafotokozedwe a spindle (m'mimba mwake woyika/njira yotumizira) | mm | 95/mwachindunji | 140/Mwachindunji | 140/Mwachindunji |
| Chopopera cha spindle | mm | BT30 | BT40 | BT40 | |
| Liwiro la spindle | r/mphindi | 12000 | 12000 | 12000 | |
| Mphamvu ya mota ya spindle (yopitilira/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| Mphamvu ya Singano ya Spindle (Yopitirira/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Magazini ya zida
| Kuchuluka kwa magazini | T | 21T | 24T | 24T |
| Nthawi yosinthira zida (TT) | s | 2.5 | 4 | 4 | |
| Chida chachikulu (chida chonse/chida chopanda kanthu) | mm | 80 | 70/120 | 70/120 | |
| Kutalika kwa Chida Cha Max. | mm | 250 | 300 | 300 | |
| Kulemera kwakukulu kwa chida | kg | 3 | 8 | 8 | |
| Buku Lotsogolera
| Chitsogozo cha X-axis (kukula/chiwerengero cha ma slider) | mm | 30/2 | 35/2 chozungulira | 45/2 chozungulira |
| Buku lotsogolera la Y-axis (kukula/kuchuluka kwa ma slider) |
| 30/2 | 35/2 chozungulira | 45/2 chozungulira | |
| Chitsogozo cha Z-axis (kukula/kuchuluka kwa ma slider) |
| 30/2 | 35/2 chozungulira | 45/2 chozungulira | |
|
Silulo
| Chokulungira cha X-axis |
| Φ28×16 | Φ40×16 | Φ40×16 |
| Chokulungira cha Y-axis |
| Φ28×16 | Φ40×16 | Φ40×16 | |
| Skuruu ya Z axis |
| Φ32×16 | Φ40×16 | Φ40×16 | |
| Kulondola
| Kulondola kwa malo | mm | ± 0.005/300 | ± 0.005/300 | ± 0.005/300 |
| Kubwerezabwereza | mm | ± 0.003/300 | ± 0.003/300 | ± 0.003/300 | |
| 5 ozungulira
| Njira yoyendetsera galimoto yozungulira |
| Moter mwachindunji | Kamera yozungulira | kamera yozungulira |
| M'mimba mwake wa turntable | mm | Φ200 | Φ300*250 | φ500*400 | |
| Kulemera kovomerezeka kwa turntable (yopingasa/yopendekera) | kg | 40/20 | 100/70 | 200 | |
| Liwiro lalikulu la A/C-axis | rpm | 100/230 | 60/60 | 60/60 | |
| Kuyika/kubwerezabwereza kwa A-axis | arc-sec | 10/6 | 15/10 | 15/10 | |
| Kuyika/kubwerezabwereza kwa C-axis | arc-sec | 8/4 | 15/10 | 15/10 | |
| Kupaka mafuta
| Kuchuluka kwa gawo lopaka mafuta | L | 1.8 | 1.8 | 1.8 |
| Mtundu wolekanitsa mafuta |
| voliyumu | Mafuta odzola | voliyumu | |
| Ena
| Kufunika kwa mpweya | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Kuyenda kwa mpweya | mm3/mphindi | ≥0.2 | ≥0.4 | ≥0.4 | |
| mphamvu ya batri | KVA | 10 | 22.5 | 26 | |
| Kulemera kwa Makina (Kokwanira) | t | 2.9 | 7 | 8 | |
| Miyeso ya Makina (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |
Chitsanzo Chokonzekera
1. Makampani Ogulitsa Magalimoto
2. Chojambula cholondola kwambiri
3. Makampani ankhondo
Kuyambitsa makina
Mzere wa CV wa malo opangira machining a axis asanu uli ndi makhalidwe a kulimba kwambiri, kulondola kwambiri komanso kugwira ntchito bwino kwambiri. Mzerewu umagwiritsa ntchito kapangidwe ka herringbone yokhala ndi span yayikulu, yomwe imatha kukulitsa kwambiri kupindika ndi mphamvu yozungulira ya mzati; benchi yogwirira ntchito imagwiritsa ntchito span yotsika bwino ndipo imazimitsidwa pamwamba, kotero kuti mphamvu pa benchi yogwirira ntchito ikhale yofanana ndipo kuuma kumawonjezeka; bedi limagwiritsa ntchito trapezoidal cross-section, kuchepetsa Pakati pa mphamvu yokoka imawongolera mphamvu yozungulira; makina onse amagwiritsa ntchito kusanthula kwa zinthu zochepera kuti apange gawo lililonse kuti lipereke kukhazikika kwabwino kwambiri.
Kusuntha mwachangu kwa axis zitatu kumatha kufika 48M/min, nthawi yosinthira zida za TT ndi 2.5S yokha, magazini ya zida imadzazidwa mokwanira ndi 24t. Ndi yoyenera mitundu yosiyanasiyana ya 2D ndi 3D yokhala ndi mawonekedwe ovuta komanso mabowo ovuta komanso pamwamba. Ndi yoyeneranso kugaya, kuboola, kukulitsa, kuboola, kugogoda ndi njira zina zokonzera ndizoyenera kwambiri magulu ang'onoang'ono komanso apakatikati azinthu zosiyanasiyana zopangira ndi kupanga, ndipo ingagwiritsidwenso ntchito pamizere yodzipangira yokha popanga zinthu zambiri.
Kuwonetsera kwamphamvu kwa chida chogwiritsira ntchito, chiwonetsero chanzeru chochenjeza, kudzizindikira nokha ndi ntchito zina zimapangitsa kuti kugwiritsa ntchito ndi kusamalira chida cha makina kukhale kosavuta komanso mwachangu; Kuwerenga kumawonjezeka kufika pa mizere 3000 pa sekondi, zomwe zimapangitsa kuti mapulogalamu akuluakulu azitha kutumiza mwachangu komanso moyenera komanso kukonzedwa pa intaneti.
RTCP (Rotation Tool center Point) ya malo opangira machining a five-axis ndi ntchito yowongolera nsonga ya chida. Pambuyo poyatsa ntchito ya RTCP, wowongolerayo adzasintha kuchoka pakuyang'anira koyambirira kwa chogwirira chida kupita kukuyang'anira nsonga ya chida. Nsonga ya chida yotsatira ikhoza kubweza mzere womwe umachitika chifukwa cha mzere wozungulira. Cholakwika kuti Chida chisagunde. Pa nsonga A ya workpiece, mzere wapakati wa axis ya chida umasintha mwachindunji kuchokera pamalo opingasa kupita pamalo oyima. Ngati cholakwika cha mzere sichinakonzedwe, nsonga ya chida idzapatuka kuchoka pa nsonga A kapena kulowa mu workpiece, zomwe zimayambitsa ngozi yayikulu. Chifukwa kuyenda kosalekeza kwa axis yozungulira ndi axis yozungulira kumapangitsa kusintha kwa malo a nsonga A, malo oyamba a nsonga ya chida mu pulogalamuyo ayenera kukonzedwa kuti zitsimikizire kuti ma coordinates a malo a nsonga ya chida nthawi zonse sasintha poyerekeza ndi nsonga A, ngati nsonga ya chida ikuyenda ndi nsonga A. , iyi ndi nsonga ya Chida chotsatira.
Ntchitoyi ili ndi magawo 0 mpaka 9, gawo la 9 ndilolondola kwambiri, pomwe gawo loyamba mpaka lachisanu ndi chitatu limalipira cholakwika cha servo chakumbuyo, ndikupatsa njira yogwirira ntchito kusalala koyenera.
Kukonza Mofulumira Kwambiri komanso Molondola Kwambiri
Chopondapo cha liwiro lalikulu, chowongolera makina a 3D arc chimatha kuwerenga ma blocks 2000 pasadakhale ndikukonza njira yosalala kuti makina azigwira ntchito mwachangu komanso molondola kwambiri.
Kapangidwe Kolimba Kwambiri
Konzani mawonekedwe a kapangidwe kake ndikukonza bwino kugawa kwa makina kuti kukhale kolimba. Mawonekedwe a chida cha makina ndi mzati wake komanso kukonza kugawa kwa makinawo ndi mawonekedwe oyenera kwambiri kudzera mu kusanthula kwa CAE. Njira zosiyanasiyana zowongolera zomwe sizikuwoneka kunja zikuwonetsa luso lodula lokhazikika lomwe liwiro la spindle silingawonetse.
| Chinthu | gawo | CV200 | CV300 | CV500 | |
| Ulendo
| Ulendo wa X/Y/Z axis | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Mtunda kuchokera kumapeto kwa spindle kupita pamwamba pa tebulo logwirira ntchito | mm | 100-430 | 150-650 | 130-630 | |
| Mtunda kuchokera pakati pa spindle kupita pamwamba pa njanji yotsogolera | mm | 412 | 628 | 628 | |
| Mtunda waukulu kwambiri pakati pa malo olumikizirana a A-axis 90° ndi pamwamba pa disk ya C-axis | mm | 235 | 360 | 310 | |
| Chakudya cha axis zitatu
| Kusamuka mwachangu kwa X/Y/Z axis | m/mphindi | 48/48/48 | 48/48/48 | 36/36/36 |
| Kudula chakudya chambiri | mm/mphindi | 1-24000 | 1-24000 | 1-24000 | |
| Chokulungira
| Mafotokozedwe a spindle (m'mimba mwake woyika/njira yotumizira) | mm | 95/mwachindunji | 140/Mwachindunji | 140/Mwachindunji |
| Chopopera cha spindle | mm | BT30 | BT40 | BT40 | |
| Liwiro la spindle | r/mphindi | 12000 | 12000 | 12000 | |
| Mphamvu ya mota ya spindle (yopitilira/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| Mphamvu ya Singano ya Spindle (Yopitirira/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Magazini ya zida
| Kuchuluka kwa magazini | T | 21T | 24T | 24T |
| Nthawi yosinthira zida (TT) | s | 2.5 | 4 | 4 | |
| Chida chachikulu (chida chonse/chida chopanda kanthu) | mm | 80 | 70/120 | 70/120 | |
| Kutalika kwa Chida Cha Max. | mm | 250 | 300 | 300 | |
| Kulemera kwakukulu kwa chida | kg | 3 | 8 | 8 | |
| Buku Lotsogolera
| Chitsogozo cha X-axis (kukula/chiwerengero cha ma slider) | mm | 30/2 | 35/2 chozungulira | 45/2 chozungulira |
| Buku lotsogolera la Y-axis (kukula/kuchuluka kwa ma slider) | 30/2 | 35/2 chozungulira | 45/2 chozungulira | ||
| Chitsogozo cha Z-axis (kukula/kuchuluka kwa ma slider) | 30/2 | 35/2 chozungulira | 45/2 chozungulira | ||
| Silulo | Chokulungira cha X-axis | Φ28×16 | Φ40×16 | Φ40×16 | |
| Chokulungira cha Y-axis | Φ28×16 | Φ40×16 | Φ40×16 | ||
| Skuruu ya Z axis | Φ32×16 | Φ40×16 | Φ40×16 | ||
| Kulondola
| Kulondola kwa malo | mm | ± 0.005/300 | ± 0.005/300 | ± 0.005/300 |
| Kubwerezabwereza | mm | ± 0.003/300 | ± 0.003/300 | ± 0.003/300 | |
| 5 ozungulira
| Njira yoyendetsera galimoto yozungulira | Moter mwachindunji | Kamera yozungulira | kamera yozungulira | |
| M'mimba mwake wa turntable | mm | Φ200 | Φ300*250 | φ500*400 | |
| Kulemera kovomerezeka kwa turntable (yopingasa/yopendekera) | kg | 40/20 | 100/70 | 200 | |
| Liwiro lalikulu la A/C-axis | rpm | 100/230 | 60/60 | 60/60 | |
| Kuyika/kubwerezabwereza kwa A-axis | arc-sec | 10/6 | 15/10 | 15/10 | |
| Kuyika/kubwerezabwereza kwa C-axis | arc-sec | 8/4 | 15/10 | 15/10 | |
| Kupaka mafuta
| Kuchuluka kwa gawo lopaka mafuta | L | 1.8 | 1.8 | 1.8 |
| Mtundu wolekanitsa mafuta | voliyumu | Mafuta odzola | voliyumu | ||
| Ena
| Kufunika kwa mpweya | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Kuyenda kwa mpweya | mm3/mphindi | ≥0.2 | ≥0.4 | ≥0.4 | |
| mphamvu ya batri | KVA | 10 | 22.5 | 26 | |
| Kulemera kwa Makina (Kokwanira) | t | 2.9 | 7 | 8 | |
| Miyeso ya Makina (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |































