Mndandanda wa CV wa Malo Opangira Machining a 5-Axis Vertical

Chiyambi:

Malo opangira makina a CNC ali ndi kulimba kwambiri, chakudya chachangu cha 48m/min, kusintha zida mwachangu, ndi Siemens CNC yopangira makina olondola komanso ogwira ntchito bwino.


Tsatanetsatane wa Zamalonda

Zinthu Zamalonda

Zofotokozera Zamalonda

Milandu Yokonza

Mawonekedwe

Kuyambitsa makina
Mzere wa CV wa malo opangira machining a axis asanu uli ndi makhalidwe a kulimba kwambiri, kulondola kwambiri komanso kugwira ntchito bwino kwambiri. Mzerewu umagwiritsa ntchito kapangidwe ka herringbone yokhala ndi span yayikulu, yomwe imatha kukulitsa kwambiri kupindika ndi mphamvu yozungulira ya mzati; benchi yogwirira ntchito imagwiritsa ntchito span yotsika bwino ndipo imazimitsidwa pamwamba, kotero kuti mphamvu pa benchi yogwirira ntchito ikhale yofanana ndipo kuuma kumawonjezeka; bedi limagwiritsa ntchito trapezoidal cross-section, kuchepetsa Pakati pa mphamvu yokoka imawongolera mphamvu yozungulira; makina onse amagwiritsa ntchito kusanthula kwa zinthu zochepera kuti apange gawo lililonse kuti lipereke kukhazikika kwabwino kwambiri.

Kusuntha mwachangu kwa axis zitatu kumatha kufika 48M/min, nthawi yosinthira zida za TT ndi 2.5S yokha, magazini ya zida imadzazidwa mokwanira pa 24t. Malo opangira machining a CNC ozungulira 5-axis ndi oyenera mitundu yosiyanasiyana ya 2D ndi 3D yokhala ndi mawonekedwe ovuta komanso mabowo ovuta komanso pamwamba. Ndi yoyeneranso kugaya, kuboola, kukulitsa, kuboola, kugogoda ndi njira zina zogwirira ntchito ndizoyenera kwambiri magulu ang'onoang'ono komanso apakatikati azinthu zosiyanasiyana zopangira ndi kupanga, ndipo zingagwiritsidwenso ntchito pamizere yodzipangira yokha popanga zinthu zambiri.
Kuwonetsera kwamphamvu kwa chida chogwiritsira ntchito, chiwonetsero chanzeru chochenjeza, kudzizindikira nokha ndi ntchito zina zimapangitsa kuti kugwiritsa ntchito ndi kusamalira chida cha makina a CNC kukhale kosavuta komanso mwachangu; Kuwerenga kumawonjezeka kufika pa mizere 3000 pa sekondi, zomwe zimapangitsa kuti mapulogalamu akuluakulu azitha kutumiza mwachangu komanso moyenera komanso kukonzedwa pa intaneti.

RTCP (Rotation Tool center Point) ya malo opangira machining a CNC okhala ndi ma axis asanu ndi ntchito yowongolera nsonga ya chida. Pambuyo poyatsa ntchito ya RTCP, wowongolerayo adzasintha kuchokera pakulamulira koyambirira kwa chogwirira chida kupita ku kulamulira nsonga ya chida. Nsonga ya chida yotsatira ikhoza kubweza mzere womwe umachitika chifukwa cha mzere wozungulira. Cholakwika kuti Chida chisagunde. Pa nsonga A ya workpiece, mzere wapakati wa axis ya chida umasintha mwachindunji kuchokera pamalo opingasa kupita pamalo oyima. Ngati cholakwika cha mzere sichinakonzedwe, nsonga ya chida idzapatuka kuchoka pa nsonga A kapena kulowa mu workpiece, zomwe zimayambitsa ngozi yayikulu. Chifukwa kuyenda kosalekeza kwa axis yozungulira ndi axis yozungulira kumapangitsa kusintha kwa malo a nsonga A, malo oyamba a nsonga ya chida mu pulogalamuyo ayenera kukonzedwa kuti zitsimikizire kuti ma coordinates a malo a nsonga ya chida nthawi zonse sasintha poyerekeza ndi nsonga A, ngati nsonga ya chida ikuyenda ndi nsonga A. , iyi ndi nsonga ya Chida chotsatira.

Ntchitoyi ili ndi magawo 0 mpaka 9, gawo la 9 ndilolondola kwambiri, pomwe gawo loyamba mpaka lachisanu ndi chitatu limalipira cholakwika cha servo chakumbuyo, ndikupatsa njira yogwirira ntchito kusalala koyenera.

Kukonza Mofulumira Kwambiri komanso Molondola Kwambiri

Chopondapo cha liwiro lalikulu, chowongolera makina a 3D arc chimatha kuwerenga ma blocks 2000 pasadakhale ndikukonza njira yosalala kuti makina azigwira ntchito mwachangu komanso molondola kwambiri.

Kapangidwe Kolimba Kwambiri

Konzani mawonekedwe a kapangidwe kake ndikukonza bwino kugawa kwa makina kuti kukhale kolimba. Mawonekedwe a chida cha makina ndi mzati wake komanso kukonza kugawa kwa makinawo ndi mawonekedwe oyenera kwambiri kudzera mu kusanthula kwa CAE. Miyeso yosiyanasiyana yokonzedwa bwino yomwe siiwoneka kunja ikuwonetsa luso lodula lokhazikika lomwe liwiro la spindle pakati pa makina odulira a CNC silingathe kuwonetsa.

Mafotokozedwe Aukadaulo

Chinthu

gawo

CV200

CV300

CV500

Ulendo

 

 

 

Ulendo wa X/Y/Z axis

mm

500×400×330

700*600*500

700×600×500

Mtunda kuchokera kumapeto kwa spindle kupita pamwamba pa tebulo logwirira ntchito

mm

100-430

150-650

130-630

Mtunda kuchokera pakati pa spindle kupita pamwamba pa njanji yotsogolera

mm

412

628

628

Mtunda waukulu kwambiri pakati pa malo olumikizirana a A-axis 90° ndi pamwamba pa disk ya C-axis

mm

235

360

310

Chakudya cha axis zitatu

 

Kusamuka mwachangu kwa X/Y/Z axis

m/mphindi

48/48/48

48/48/48

36/36/36

Kudula chakudya chambiri

mm/mphindi

1-24000

1-24000

1-24000

Chokulungira

 

 

 

 

Mafotokozedwe a spindle (m'mimba mwake woyika/njira yotumizira)

mm

95/mwachindunji

140/Mwachindunji

140/Mwachindunji

Chopopera cha spindle

mm

BT30

BT40

BT40

Liwiro la spindle

r/mphindi

12000

12000

12000

Mphamvu ya mota ya spindle (yopitilira/S3 25%)

kW

8.2/12

15/22.5

15/22.5

Mphamvu ya Singano ya Spindle (Yopitirira/S3 25%)

Nm

26/38

47.8/71.7

47.8/71.7

Magazini ya zida

 

 

 

 

Kuchuluka kwa magazini

T

21T

24T

24T

Nthawi yosinthira zida (TT)

s

2.5

4

4

Chida chachikulu (chida chonse/chida chopanda kanthu)

mm

80

70/120

70/120

Kutalika kwa Chida Cha Max.

mm

250

300

300

Kulemera kwakukulu kwa chida

kg

3

8

8

Buku Lotsogolera

 

 

Chitsogozo cha X-axis (kukula/chiwerengero cha ma slider)

mm

30/2

35/2 chozungulira

45/2 chozungulira

Buku lotsogolera la Y-axis (kukula/kuchuluka kwa ma slider)

 

30/2

35/2 chozungulira

45/2 chozungulira

Chitsogozo cha Z-axis (kukula/kuchuluka kwa ma slider)

 

30/2

35/2 chozungulira

45/2 chozungulira

 

Silulo

 

 

Chokulungira cha X-axis

 

Φ28×16

Φ40×16

Φ40×16

Chokulungira cha Y-axis

 

Φ28×16

Φ40×16

Φ40×16

Skuruu ya Z axis

 

Φ32×16

Φ40×16

Φ40×16

Kulondola

 

Kulondola kwa malo

mm

± 0.005/300

± 0.005/300

± 0.005/300

Kubwerezabwereza

mm

± 0.003/300

± 0.003/300

± 0.003/300

5 ozungulira

 

 

 

 

 

Njira yoyendetsera galimoto yozungulira

 

Moter mwachindunji

Kamera yozungulira

kamera yozungulira

M'mimba mwake wa turntable

mm

Φ200

Φ300*250

φ500*400

Kulemera kovomerezeka kwa turntable (yopingasa/yopendekera)

kg

40/20

100/70

200

Liwiro lalikulu la A/C-axis

rpm

100/230

60/60

60/60

Kuyika/kubwerezabwereza kwa A-axis

arc-sec

10/6

15/10

15/10

Kuyika/kubwerezabwereza kwa C-axis

arc-sec

8/4

15/10

15/10

Kupaka mafuta

 

Kuchuluka kwa gawo lopaka mafuta

L

1.8

1.8

1.8

Mtundu wolekanitsa mafuta

 

voliyumu

Mafuta odzola

voliyumu

Ena

 

 

 

 

Kufunika kwa mpweya

kg/c㎡

≥6

≥6

≥6

Kuyenda kwa mpweya

mm3/mphindi

≥0.2

≥0.4

≥0.4

mphamvu ya batri

KVA

10

22.5

26

Kulemera kwa Makina (Kokwanira)

t

2.9

7

8

Miyeso ya Makina (L×W×H)

mm

1554×2346×2768

2248*2884*2860

2610×2884×3303

Chitsanzo Chokonzekera

1. Makampani Ogulitsa Magalimoto

Makampani Ogulitsa Magalimoto

2. Chojambula cholondola kwambiri

Chojambula cholondola

3. Makampani ankhondo

Makampani ankhondo

  • Yapitayi:
  • Ena:

  • Kuyambitsa makina
    Mzere wa CV wa malo opangira machining a axis asanu uli ndi makhalidwe a kulimba kwambiri, kulondola kwambiri komanso kugwira ntchito bwino kwambiri. Mzerewu umagwiritsa ntchito kapangidwe ka herringbone yokhala ndi span yayikulu, yomwe imatha kukulitsa kwambiri kupindika ndi mphamvu yozungulira ya mzati; benchi yogwirira ntchito imagwiritsa ntchito span yotsika bwino ndipo imazimitsidwa pamwamba, kotero kuti mphamvu pa benchi yogwirira ntchito ikhale yofanana ndipo kuuma kumawonjezeka; bedi limagwiritsa ntchito trapezoidal cross-section, kuchepetsa Pakati pa mphamvu yokoka imawongolera mphamvu yozungulira; makina onse amagwiritsa ntchito kusanthula kwa zinthu zochepera kuti apange gawo lililonse kuti lipereke kukhazikika kwabwino kwambiri.

    Kusuntha mwachangu kwa axis zitatu kumatha kufika 48M/min, nthawi yosinthira zida za TT ndi 2.5S yokha, magazini ya zida imadzazidwa mokwanira ndi 24t. Ndi yoyenera mitundu yosiyanasiyana ya 2D ndi 3D yokhala ndi mawonekedwe ovuta komanso mabowo ovuta komanso pamwamba. Ndi yoyeneranso kugaya, kuboola, kukulitsa, kuboola, kugogoda ndi njira zina zokonzera ndizoyenera kwambiri magulu ang'onoang'ono komanso apakatikati azinthu zosiyanasiyana zopangira ndi kupanga, ndipo ingagwiritsidwenso ntchito pamizere yodzipangira yokha popanga zinthu zambiri.
    Kuwonetsera kwamphamvu kwa chida chogwiritsira ntchito, chiwonetsero chanzeru chochenjeza, kudzizindikira nokha ndi ntchito zina zimapangitsa kuti kugwiritsa ntchito ndi kusamalira chida cha makina kukhale kosavuta komanso mwachangu; Kuwerenga kumawonjezeka kufika pa mizere 3000 pa sekondi, zomwe zimapangitsa kuti mapulogalamu akuluakulu azitha kutumiza mwachangu komanso moyenera komanso kukonzedwa pa intaneti.

    RTCP (Rotation Tool center Point) ya malo opangira machining a five-axis ndi ntchito yowongolera nsonga ya chida. Pambuyo poyatsa ntchito ya RTCP, wowongolerayo adzasintha kuchoka pakuyang'anira koyambirira kwa chogwirira chida kupita kukuyang'anira nsonga ya chida. Nsonga ya chida yotsatira ikhoza kubweza mzere womwe umachitika chifukwa cha mzere wozungulira. Cholakwika kuti Chida chisagunde. Pa nsonga A ya workpiece, mzere wapakati wa axis ya chida umasintha mwachindunji kuchokera pamalo opingasa kupita pamalo oyima. Ngati cholakwika cha mzere sichinakonzedwe, nsonga ya chida idzapatuka kuchoka pa nsonga A kapena kulowa mu workpiece, zomwe zimayambitsa ngozi yayikulu. Chifukwa kuyenda kosalekeza kwa axis yozungulira ndi axis yozungulira kumapangitsa kusintha kwa malo a nsonga A, malo oyamba a nsonga ya chida mu pulogalamuyo ayenera kukonzedwa kuti zitsimikizire kuti ma coordinates a malo a nsonga ya chida nthawi zonse sasintha poyerekeza ndi nsonga A, ngati nsonga ya chida ikuyenda ndi nsonga A. , iyi ndi nsonga ya Chida chotsatira.

    Ntchitoyi ili ndi magawo 0 mpaka 9, gawo la 9 ndilolondola kwambiri, pomwe gawo loyamba mpaka lachisanu ndi chitatu limalipira cholakwika cha servo chakumbuyo, ndikupatsa njira yogwirira ntchito kusalala koyenera.

    Kukonza Mofulumira Kwambiri komanso Molondola Kwambiri

    Chopondapo cha liwiro lalikulu, chowongolera makina a 3D arc chimatha kuwerenga ma blocks 2000 pasadakhale ndikukonza njira yosalala kuti makina azigwira ntchito mwachangu komanso molondola kwambiri.

    Kapangidwe Kolimba Kwambiri

    Konzani mawonekedwe a kapangidwe kake ndikukonza bwino kugawa kwa makina kuti kukhale kolimba. Mawonekedwe a chida cha makina ndi mzati wake komanso kukonza kugawa kwa makinawo ndi mawonekedwe oyenera kwambiri kudzera mu kusanthula kwa CAE. Njira zosiyanasiyana zowongolera zomwe sizikuwoneka kunja zikuwonetsa luso lodula lokhazikika lomwe liwiro la spindle silingawonetse.

    Chinthu

    gawo

    CV200

    CV300

    CV500

    Ulendo

    Ulendo wa X/Y/Z axis

    mm

    500×400×330

    700*600*500

    700×600×500

    Mtunda kuchokera kumapeto kwa spindle kupita pamwamba pa tebulo logwirira ntchito

    mm

    100-430

    150-650

    130-630

    Mtunda kuchokera pakati pa spindle kupita pamwamba pa njanji yotsogolera

    mm

    412

    628

    628

    Mtunda waukulu kwambiri pakati pa malo olumikizirana a A-axis 90° ndi pamwamba pa disk ya C-axis

    mm

    235

    360

    310

    Chakudya cha axis zitatu

    Kusamuka mwachangu kwa X/Y/Z axis

    m/mphindi

    48/48/48

    48/48/48

    36/36/36

    Kudula chakudya chambiri

    mm/mphindi

    1-24000

    1-24000

    1-24000

    Chokulungira

    Mafotokozedwe a spindle (m'mimba mwake woyika/njira yotumizira)

    mm

    95/mwachindunji

    140/Mwachindunji

    140/Mwachindunji

    Chopopera cha spindle

    mm

    BT30

    BT40

    BT40

    Liwiro la spindle

    r/mphindi

    12000

    12000

    12000

    Mphamvu ya mota ya spindle (yopitilira/S3 25%)

    kW

    8.2/12

    15/22.5

    15/22.5

    Mphamvu ya Singano ya Spindle (Yopitirira/S3 25%)

    Nm

    26/38

    47.8/71.7

    47.8/71.7

    Magazini ya zida

    Kuchuluka kwa magazini

    T

    21T

    24T

    24T

    Nthawi yosinthira zida (TT)

    s

    2.5

    4

    4

    Chida chachikulu (chida chonse/chida chopanda kanthu)

    mm

    80

    70/120

    70/120

    Kutalika kwa Chida Cha Max.

    mm

    250

    300

    300

    Kulemera kwakukulu kwa chida

    kg

    3

    8

    8

    Buku Lotsogolera

    Chitsogozo cha X-axis (kukula/chiwerengero cha ma slider)

    mm

    30/2

    35/2 chozungulira

    45/2 chozungulira

    Buku lotsogolera la Y-axis (kukula/kuchuluka kwa ma slider)

    30/2

    35/2 chozungulira

    45/2 chozungulira

    Chitsogozo cha Z-axis (kukula/kuchuluka kwa ma slider)

    30/2

    35/2 chozungulira

    45/2 chozungulira

    Silulo

    Chokulungira cha X-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Chokulungira cha Y-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Skuruu ya Z axis

    Φ32×16

    Φ40×16

    Φ40×16

    Kulondola

    Kulondola kwa malo

    mm

    ± 0.005/300

    ± 0.005/300

    ± 0.005/300

    Kubwerezabwereza

    mm

    ± 0.003/300

    ± 0.003/300

    ± 0.003/300

    5 ozungulira

    Njira yoyendetsera galimoto yozungulira

    Moter mwachindunji

    Kamera yozungulira

    kamera yozungulira

    M'mimba mwake wa turntable

    mm

    Φ200

    Φ300*250

    φ500*400

    Kulemera kovomerezeka kwa turntable (yopingasa/yopendekera)

    kg

    40/20

    100/70

    200

    Liwiro lalikulu la A/C-axis

    rpm

    100/230

    60/60

    60/60

    Kuyika/kubwerezabwereza kwa A-axis

    arc-sec

    10/6

    15/10

    15/10

    Kuyika/kubwerezabwereza kwa C-axis

    arc-sec

    8/4

    15/10

    15/10

    Kupaka mafuta

    Kuchuluka kwa gawo lopaka mafuta

    L

    1.8

    1.8

    1.8

    Mtundu wolekanitsa mafuta

    voliyumu

    Mafuta odzola

    voliyumu

    Ena

    Kufunika kwa mpweya

    kg/c㎡

    ≥6

    ≥6

    ≥6

    Kuyenda kwa mpweya

    mm3/mphindi

    ≥0.2

    ≥0.4

    ≥0.4

    mphamvu ya batri

    KVA

    10

    22.5

    26

    Kulemera kwa Makina (Kokwanira)

    t

    2.9

    7

    8

    Miyeso ya Makina (L×W×H)

    mm

    1554×2346×2768

    2248*2884*2860

    2610×2884×3303

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