CNC yopingasa 5-axis NHM-50-P

Chithunzi Chodziwika cha CNC chopingasa cha 5-axis NHM-50-P

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Chiyambi cha makina ozungulira 5

Chitsanzo cha NHM ndi malo opangira makina ozungulira kuchokera pa vertical kupita pa horizontal five-axis. Kapangidwe kabwino ka chida cha makina ndi SIEMENS 840D sl CNC system, ndipo mwayi waukulu wa Siemens servo motor direct drive umagwiritsidwa ntchito, zomwe zimapangitsa chida cha makina kukhala ndi makhalidwe monga kulondola kwambiri, liwiro loyankha mwachangu, komanso kukonza kulumikizana kwa ma axis asanu. Nthawi yomweyo, chida cha makina chili ndi chipangizo chosinthira zida zokha, chomwe chikuwonetsa bwino momwe chimagwirira ntchito bwino komanso mwachangu.

Chida cha makina chimayenda kumanzere ndi kumanja kudzera mu slide plate (X axis), tebulo logwirira ntchito limayenda mmbuyo ndi mtsogolo (Z axis), headstock imayenda mmwamba ndi pansi (Y axis), tebulo limazungulira (C axis) ndipo mutu wopukusira umazungulira (B axis), zomwe zimapangitsa kuti pakhale kulumikizana kwa ma axis asanu. Makina onsewa amapangidwa ndi bedi, mzati, mbale yotsetsereka, tebulo lozungulira, mutu wopukusira, makina opumira, makina opumira, makina odzola okha, makina ozizira ochotsa chip, makina amagetsi ndi makina oteteza otsekedwa mokwanira.

Chida cha makinachi chili ndi spindle yamagetsi monga muyezo, yomwe imagwira ntchito ngati chotulutsira madzi chapakati, chomwe chingathe kumasula ndi kuyika spindle yokha. Ma axel atatu olumikizirana a chida cha makina, X, Y, ndi Z, amagwiritsa ntchito ma servo motors kuyendetsa mwachindunji screw ya mpira kuti izungulire kudzera mu cholumikizira. Dongosolo la transmission lili ndi kulondola kwakukulu koyenda komanso kulimba kwa transmission.

Zigawo zazikulu zomwe zidagulidwa za makina onse zimagulidwa kuchokera ku makampani apamwamba, ndipo nthawi zambiri zimakhala ndi zoziziritsira madzi, ma chip conveyors ndi magalimoto a chip.

Mitu yoyimirira ndi yopingasa imatha kuzunguliridwa m'magawo awiri ozungulira mopingasa.

Imakwaniritsa kusintha kolunjika kuchokera pa chopinga kupita pa chopinga komanso kukonza zinthu pankhope zambiri, ndipo imathetsa kugayira zinthu pankhope zosiyanasiyana, m'mphepete mwa zinthu zambiri komanso m'malo osiyanasiyana a ngodya zosiyanasiyana pogwira ntchito imodzi.

Spindle yamagetsi yogwira ntchito bwino kwambiri, nthawi yochepa yopangira makina, kudula bwino kwambiri, chida chachitali, kulondola kwambiri kwa makina

Kapangidwe kakang'ono, makina olumikizira opanda mphamvu kwambiri, mabuleki okhazikika kwambiri, komanso makina opangidwa mwaluso kwambiri

Chitsanzo cha NHM ndi malo opangira makina olumikizirana a axis asanu okhazikika komanso opingasa. Ma axis atatuwa amagwiritsa ntchito malangizo owongolera olunjika olondola kwambiri, olemera kwambiri, othamanga kwambiri, okhwima kwambiri, komanso opanda phokoso, omwe amayenda bwino popanda kukwawa ndikupereka magwiridwe antchito abwino kwambiri.
Kuyika bwino malo ndi njira yolumikizirana, kugwiritsa ntchito njira yolumikizirana bwino kwambiri kungatsimikizire kuti thireyi ndi yolimba komanso yolunjika bwino, ndipo kulondola kobwerezabwereza kwa thireyi kumatha kufika 0.003mm.
Bedi limagwiritsa ntchito bedi lokhala ndi mawonekedwe a T, ndipo kukana kugwedezeka kumawonjezeka ndi 15%. Kapangidwe kake ndi kapangidwe kozungulira kokhala ndi mawonekedwe a T ka mabedi oimirira ndi opingasa, ndipo kapangidwe kake ndi kakang'ono.
Ili ndi makina ambiri komanso mphamvu zambiri zogwirira ntchito
Kapangidwe ka modular, kokulirapo kwambiri, kangagwiritsidwe ntchito ngati njira yopangira yosinthasintha yokhala ndi mizere yodziyimira yokha

(1) Mtundu wa njanji yotsogolera X: mzati uli ndi njanji ziwiri zoyendetsera zolemera za 55mm. Zingathe kukwaniritsa zofunikira za kulimba kwambiri ndi mphamvu, ndipo zimatha kukwaniritsa ubwino waukadaulo wa coefficient yaying'ono yokangana, liwiro loyenda mwachangu komanso moyo wautali wautumiki; njira yodzola: mafuta odzola; mtundu wa waya: Taiwan Shangyin kapena mtundu womwewo;
(2) X-axis drive: Pambuyo poti mota ya AC servo yagwiritsidwa ntchito kukweza ndi kuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm m'mimba mwake kuti izungulire kuti ikwaniritse chakudya chakumanzere ndi chakumanja; Njira yopaka mafuta: mafuta opaka; Mtundu wa screw: Taiwan Shangyin kapena mtundu womwewo;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri kawiri; sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo;

(1) Mtundu wa njanji yotsogolera: Y-axis imagwiritsa ntchito njanji ziwiri zowongolera zolemera 55 ngati chitsogozo ndi njira yonyamula katundu kuti mutu wozungulira komanso wopingasa wa mphero usunthike mmwamba ndi pansi. Ikhoza kukwaniritsa zofunikira zaukadaulo zomaliza mwachangu komanso kudula kolemera kotsika. Njira yopaka mafuta: mafuta opaka. Mtundu wa waya: Taiwan Shangyin kapena mtundu womwewo;
(2) Kutumiza kwa Y-axis: Pambuyo poti mota ya AC servo igwiritsidwe ntchito kukweza ndikuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm m'mimba mwake kuti izungulire kuti ikwaniritse kudyetsa mmwamba ndi pansi. Njira yopaka mafuta: mafuta opaka. Mtundu wa screw: Taiwan Shangyin kapena mtundu womwewo;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri; mtundu wa sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji yowongolera ya XY: Chishango chonse cha zida chimagwiritsidwa ntchito poteteza zinthu zakunja kuti zisalowe ndikuipitsa njanji yowongolera. Chivundikiro chotetezacho chili ndi mawonekedwe okongola komanso kapangidwe koyenera.

(1) Mtundu wa njanji yotsogolera: Z-axis imagwiritsa ntchito njanji ziwiri zowongolera zolemera 55 ngati chitsogozo ndi njanji yonyamula katundu kuti tebulo liziyenda; Njira yodzola: mafuta odzola; Mtundu wa waya: Taiwan Shangyin kapena mtundu womwewo;
(2) Kutumiza kwa Z-axis: Pambuyo poti mota ya AC servo igwiritsidwe ntchito kukweza ndikuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm m'mimba mwake kuti izungulire kuti ikwaniritse kudyetsa kwa Z-axis kutsogolo ndi kumbuyo; Njira yopaka mafuta: mafuta opaka; Mtundu wa screw: Taiwan Shangyin kapena mitundu yofanana;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri kawiri; sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo.

Chowongolera cha CNC: Siemens 840Dsl

Makina a CNC a makinawa ndi Sinumerik 840 sl kuchokera ku SIEMENS
Ngakhale kuti ikukwaniritsa zofunikira za dongosolo la CNC, zofunikira zotsatirazi ndizotsimikizika
Gawo lowongolera locheperako: mzere wolunjika≤0.001mm, mzere wozungulira≤0.001°
Ntchito yoyeserera zithunzi
Ntchito yochepetsera mphamvu ya ngodya
Kulowetsa kwa helical
Ntchito yopera
Chilolezo cholamulira kapolo ndi bwana
Ndi chophimba cha mainchesi 15
Ndi gulu la opareta la MCP 398C
Kuphatikizapo bolodi la 72/48 IO
Gawo la NX10.3 lokulitsa mzere
Gawo la Hub la DMC20
kusonkhanitsa deta
Perekani zambiri zofunikira kudzera mu OPCUA kapena 485 kapena mapulogalamu apamwamba kuti mugwirizane ndi zida za ogwiritsa ntchito, kuphatikizapo koma osati zokhazo:
Deta yogwirira ntchito ya zida (liwiro, mphamvu yodyetsa, dzina la chida, kutalika kwa chogwirira chida, mtengo wa mphamvu ya spindle, dzina la pulogalamu ndi mtundu wake, mbiri ya alamu, mbiri ya gulu logwirira ntchito, magawo a njira ya dongosolo logwirizanitsa zero offset, ndi zina zotero)
Dzina la chipangizo, mtundu wa pulogalamu, dzina la pulogalamu ndi mtundu wa pulogalamu yomwe ikugwira ntchito pano
Mkhalidwe wa ntchito ya zida (kuphatikizapo koma osati kokha kuyambitsa ntchito, kugwira ntchito, kuzimitsa, ndi vuto), ndipo ikhoza kupereka chenjezo la kulephera kwa zida, kuzindikira momwe magetsi amagwiritsidwira ntchito, ndi zina zotero.
PLC ikugwira ntchito

Dongosolo lopaka mafuta; makina awa amagwiritsa ntchito ukadaulo wodziyimira pawokha wopereka mafuta
(1) Gulu la makina odziyimira pawokha operekera mafuta ndi mafuta odzola amagwiritsidwa ntchito pa X, Y, Z axis guide rail, lead screw ndi rack. Screw bearing imapaka mafuta.
(2) Mafuta ndi mpweya wothira mafuta/mafuta othira mafuta odzithira okha ndi njira yodziwira nthawi ndi kuchuluka kwa mafuta, zomwe zimachitika zimayendetsedwa zokha ndi makina owongolera manambala, ndipo zimatha kuzindikirika ndikuwopsezedwa. Mitundu ya pampu yothira mafuta ndi yosankha: SKF mafuta-mpweya wothira mafuta/Proton kapena mitundu ina yofanana nayo.

Dongosolo la hayidiroliki
(1) Chida ichi cha makina chili ndi makina odziyimira pawokha a hydraulic.
(2) Chida cha makina chili ndi malo osiyana opopera madzi, ndipo makina amadzimadzi ali ndi zida zingapo zowunikira chitetezo monga alamu ya kuchuluka kwa mafuta, alamu ya kutentha, alamu yotseka madzi, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti chida cha makina chikugwira ntchito bwino m'malo osiyanasiyana otetezeka. , kukonza chitetezo cha ogwiritsa ntchito.
(3) Mtundu wa siteshoni ya hydraulic: wodziwika bwino mdziko muno

Magazini ya chida cha unyolo wa magazini 40T HSK-A63
Mtundu wa magazini ya zida: Desu/Okada yomwe imathandizidwa ndi Taiwan kapena mitundu ina yofanana nayo

Mizere yothira madzi mbali zonse ziwiri ndi pansi pake imapangidwa bwino, ndipo zotsatira zake zopewera kutayikira ndi zabwino;
Ma conveyor a chip ozungulira mbali zonse ziwiri za malo okonzera zinthu amanyamula mwachangu ma chip achitsulo opangidwa ndi kukonza mwachangu kupita ku chonyamulira chip chokweza, kuchepetsa kusintha kwa kutentha ndi kusintha kwa chida cha makina, ndikuwonetsetsa kuti chida cha makinacho chili cholondola komanso chokhazikika;

Zambiri Zaukadaulo

CHITSANZO	NHM-50-P
Ulendo wa X-axis (tebulo limayenda mozungulira ndi mtsogolo)	700
Ulendo wa Y-axis (ngolo imayenda kumanzere ndi kumanja)	900
Ulendo wa Z-axis (ram imayenda mmwamba ndi pansi)	780
Mtunda kuchokera kumapeto kwa spindle kupita ku tebulo la ntchito	100-1350
kukula kwa desiki yogwirira ntchito	500X500
kulemera	1
Liwiro lalikulu la spindle	15000
Mphamvu yayikulu ya injini (yoyesedwa)	15
Mphamvu yayikulu (yovomerezeka)	72
Chopopera cha spindle	HSK-A63
mphamvu yayikulu kwambiri	2040
mphamvu yayikulu yolumikizira	1320
Ngodya yozungulira	±180°--30°
kulondola kwa malo	± 5”
Kubwerezabwereza	±3.5”
kulondola kwa malo	± 10”
Kubwerezabwereza	± 6”
Liwiro lothamanga la X, Y, Z	24/24/24
Kulondola kwa malo a X, Y, Z	≤0.008
Kulondola kwa malo obwerezabwereza a X, Y, Z	≤0.005

Kapangidwe kokhazikika

Dongosolo la CNC la Siemens 840Dsl	Germany
Ma X, Y, Z servo motors odyetsa	Siemens Germany
XYZ Servo Drive	Siemens Germany
Njinga ya Spindle ya AC Servo	Siemens Germany
Mutu wa maulalo asanu	Shanghai
Chokulungira mpira	HIWIN kapena mtundu wofanana
Buku Lotsogolera Lozungulira Lolunjika	HIWIN kapena mtundu wofanana
Chifaniziro chilichonse cha shaft screw	Japan NSK kapena mtundu wofanana
Kulumikiza	Taiwan kapena mtundu wofanana
Chodulira chozungulira	Shanghai
Chitetezo cha njanji cha chida cha makina	Shanghai
Pampu yamafuta ndi makina opaka mafuta ozungulira	Proton kapena SKF kapena chofanana
Chosinthira chapafupi, cholumikizira chapakati	Omron/Schneider kapena ofanana nawo
jenereta ya kugunda kwa mtima ndi dzanja	Wopereka makina osankhidwa ndi wopanga/kapena mtundu wofanana
Chokulungira	INNA kapena yofanana nayo
Chida chachikulu choponyera makina	Shanghai
Chitetezo chakunja cha pepala lachitsulo cha makina	Shanghai
Maboluti oteteza zida zamakina, seti yonse ya nyanga	Shanghai
Dongosolo la hayidiroliki	wotchuka ku China
Magetsi a Ntchito ndi Magetsi Ochenjeza	wotchuka ku China
Njira yolinganiza bwino ram ya spindle	wotchuka ku China
Dongosolo loziziritsira la spindle ndi dongosolo loperekera madzi	wotchuka ku China
Zida zosamalira zodziwika bwino	wotchuka ku China

Buku Lophunzitsira la Makina
Buku Lophunzitsira Zamagetsi
Chitsimikizo
Mndandanda wazolongedza
Zojambula zamagetsi
Buku Loyendetsera Ntchito ya Dongosolo
Buku Lothandizira Kukonza Machitidwe
Buku la malangizo a dongosolo
Tebulo la magawo a fakitale ya dongosolo
Chithunzi cha maziko	Zoperekedwa pambuyo poti pangano layamba kugwira ntchito
Buku lowongolera kutentha kwa bokosi lolamulira