CNC yothamanga kwambiri 5-axis GMH-1016-Q
Kuyambitsa makina a 5-axis
Malo opangira makina othamanga kwambiri a mlatho wamitundu isanu, mawonekedwe onse a chida cha makina amatengera mawonekedwe okwera amtundu wa mlatho, kotero kuti mbali zitatu zazikulu zosuntha za chida cha makina olemera kwambiri zimakhala zolemera kwambiri, zazing'ono kwambiri. mphamvu yoyendetsa ndi kuyankha kwachangu kwa servo. Bedi ndi zogwirira ntchito zomwe zimanyamula kulemera kodula zimaphatikizidwa kukhala chimodzi, osati mawonekedwe onse omwe ali osakanikirana, kuchuluka kwa magwiritsidwe ntchito kwa malo ndikokwera, komanso kulimba ndi kulondola kwa chida cha makina kumapangidwa bwino, ndipo kuyika ndi mayendedwe ndizosavuta. Chiwongolero chothandizira chowongolera chachikulu chimatengera kapangidwe ka njanji zowongolera zamphamvu ziwiri zokhala ndi mbali ziwiri zokhala ndi masilayidi angapo, zomwe zimapewa kuyika mopitilira muyeso wa zida zazikulu zowongolera ndi makina olondola kwambiri azinthu zazikulu zazikulu. magawo. Ndi mutu wa mphero wokwera kwambiri wa ma axis asanu, shaft yayikulu imatenga mutu wopindika wothamanga kwambiri, womwe umatha kuzindikira mphero yogwira ntchito kwambiri komanso kutsiriza kothamanga kwambiri pansi pa kulumikizana kwa ma axis asanu. Kuthamanga kwambiri kwa spindle, kulondola kwambiri komanso kusungidwa bwino, mafuta ndi mafuta opaka nthunzi, kuziziritsa kokakamiza.
Chiwerengero cha nkhwangwa zikuluzikulu za mkulu-liwiro mlatho asanu olamulira machining likulu lagawidwa liniya olamulira X-olamulira, Y-olamulira, Z-olamulira, rotary olamulira C-olamulira, A-olamulira. Kulumikizana kwa nkhwangwa zisanu kumamaliza kukonza zida zokhotakhota mumlengalenga ndi malo ovuta Zovuta, kubowola mozama, kupuma kwapang'onopang'ono ndi makina a taper pamalo ovuta, komanso kukonza bwino komanso kwapamwamba kwambiri pamagawo owoneka bwino owoneka bwino.
Spindle
Malo opangira makina a axis gantry asanu amatha kukhala ndi masipingo atatu osiyanasiyana amagalimoto: apamwamba, apakati komanso otsika. Liwiro pazipita akhoza kufika 20000rpm, mphamvu spindle ndi 25KW, ndi makokedwe pazipita akhoza kufika 30.8Nm. Chogwiritsira ntchito ndi HSK-A63; chidacho chimathandizidwa ndi hydraulically, ndipo chida chowongolera chida chimakhala ndi mphamvu yayikulu yogwira; chida chautali chimakhala ndi potulutsa madzi kuchokera pakati pa spindle kuti aziziziritsa pokonza, zomwe zimawonjezera kulondola kwa kukonza; mphamvu yodulira ndi yayikulu, kudula bwino ndikwambiri, nthawi yokonza ndi yaifupi, ndipo kupanga mphamvu zamagetsi ndikwabwino, kumakwaniritsa zosowa zonse zamsika!
5-axis mutu
Mikono iwiri yolumikizana ndi mutu wolumikizana ndi maginito okhazikika a torque;
Ndi mkulu mwatsatanetsatane ngodya encoder;
Ndipo kwambiri tcheru kungokhala chete clamping dongosolo limagwirira;
Mutu wa axis asanu wokhala ndi mawonekedwe olimba komanso okhazikika a foloko yonse ali ndi mawonekedwe osakanikirana, osasunthika bwino komanso kusinthasintha kwakukulu;
Imathetsa mwangwiro debugging angapo ndi clamping chofunika kuti repositioning workpiece pa ngodya zovuta, ndi amachepetsa malo cholakwika. Ndi oyenera mankhwala ndi mbali zovuta mawonekedwe ndi mkulu mwatsatanetsatane zofunika. Ikhoza kumaliza kukonza malo opindika pamakona osiyanasiyana mu clamping imodzi ndikuwongolera kupanga bwino. Kukonzekera kwamunthu, kamangidwe kolondola kwambiri, kuti mukwaniritse ntchito zokulirapo.
Bedi, mzati, mtengo, mpando wotsetsereka ndi nkhosa yamphongo yothamanga kwambiri ya mlatho wamtundu wachisanu-axis machining center ndi ma castings, omwe amaonetsetsa kuti makina akugwira ntchito mokwanira ndipo ali oyenera mawonekedwe a workpiece. Ndizigawo zopyapyala zotchingidwa ndi mipanda ndipo chogwirira ntchito ndi chachitali. Mkhalidwe wodula ndi wabwino, chitsulo chochotsa zitsulo ndipamwamba, kupsinjika komwe kumapangidwa ndi kudula kwa workpiece ndi kochepa, ndipo khalidwe lapamwamba la workpiece ndi labwino; panthawi imodzimodziyo, kuthamanga kwachangu kumathamanga, ndipo nthawi yothandizira ikufunika yochepa. Kukonza ngodya, kukonza pamwamba, kukonza njira. Makina onsewa akuzunguliridwa ndi chitetezo, chida cha makina chimakhala ndi ntchito yochotsa chip, ndipo imakhala ndi ntchito yoziziritsa madzi. Chida cha makina chili ndi mawonekedwe okongola, ntchito yabwino komanso kukonza.
Mawonekedwe a X kalozera wanjanji: mzatiwo uli ndi njanji zinayi za 35mm zolemetsa zolozera. Ikhoza kukumana ndi kukhwima kwakukulu ndi zofunikira zamphamvu za chimango cha gantry, ndipo imathanso kukumana ndi ubwino waumisiri wa coefficient yaing'ono yotsutsana, kuthamanga mofulumira komanso moyo wautali wautumiki; njira yothira: kuthira mafuta; mtundu wamawaya: Taiwan Shangyin kapena mtundu womwewo;
(2) X-axis drive: AC servo motor ikagwiritsidwa ntchito kuonjezera ndi kuchepetsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti azungulire kuzindikira kumanzere ndi kumanja chakudya cha skateboard; Njira yothira mafuta: kuthira mafuta; Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera. Chophimba chotetezera chimakhala ndi maonekedwe okongola komanso mawonekedwe oyenera.
(1) Mawonekedwe a njanji yowongolera: Y-axis imatengera njanji ziwiri za 55 zolemetsa zolemetsa monga kalozera ndi njanji yonyamula katundu yolowera kutsogolo ndi kopingasa kwa slide. Ikhoza kukwaniritsa zofunikira zaumisiri za kutsirizitsa kothamanga kwambiri komanso kudula kocheperako. Njira yothirira: kuthira mafuta. Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Y-axis drive: injini ya AC servo ikagwiritsidwa ntchito kukulitsa ndi kuchepetsa liwiro, imayendetsa wononga 50mm m'mimba mwake kuti izungulira kuti izindikire kumanzere ndi kumanja kwa mbale ya slaidi. Njira yothirira: kuthira mafuta. Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yolondola kwambiri yotsekera; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera. Chophimba chotetezera chimakhala ndi maonekedwe okongola komanso mawonekedwe oyenera.
(1) Mawonekedwe a njanji yowongolera: Z-axis imatenga njanji ziwiri 45 zolemetsa zolozera ngati kalozera ndi njanji yonyamula katundu yokwera ndi kutsika kwa nkhosa; Njira yothira mafuta: kuthira mafuta; Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Z-axis drive: AC servo motor ikagwiritsidwa ntchito kukweza ndi kutsitsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti izungulira kuzindikira chakudya choyimirira cha Z-axis; njira yothira: kuthira mafuta; screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo.
Woyang'anira CNC: Siemens 840Dsl
Makina a CNC amakina ndi Sinumerik 840 sl kuchokera ku SIEMENS
Mukakumana ndi kasinthidwe koyambira kachitidwe ka CNC, zofunika zotsatirazi ndizotsimikizika
Chigawo chocheperako chowongolera: mzere wozungulira≤0.001mm, ozungulira ozungulira≤0.001°
Ntchito yoyeserera yojambula
Ntchito yochepetsera pakona
Kutanthauzira kwa Helical
Ntchito yogaya
Chilolezo cholamulira akapolo
Ndi skrini ya 15-inch
Ndi gulu la opareta la MCP 398C
Kuphatikiza 72/48 IO board
NX10.3 yowonjezera axis module
Mtengo wa DMC20
kusonkhanitsa deta
Perekani zidziwitso zoyenera kudzera mu OPCUA kapena 485 kapena mapulogalamu apamwamba kuti muzindikire kulumikizana kwa chidziwitso ndi zida za ogwiritsa ntchito, kuphatikiza koma osalekezera ku:
Zomwe zimagwiritsidwa ntchito pazida (liwiro, mphamvu ya chakudya, dzina la chida, kutalika kwa zida, mtengo wa spindle, dzina la pulogalamu ndi mtundu, mbiri ya alamu, mbiri ya gulu la opareshoni, magawo a coordinate system zero offset, etc.)
Dzina lachipangizo, mtundu wa mapulogalamu, dzina la pulogalamu ndi mtundu wa pulogalamu yomwe ikugwira ntchito pano
Zida zogwirira ntchito (kuphatikiza, koma osati zokhazo zomwe sizikugwira ntchito, kugwira ntchito, kuzimitsa, ndi zolakwika), ndipo zimatha kupereka chenjezo lakulephera kwa zida, kuzindikira kugwiritsa ntchito mphamvu, ndi zina zambiri.
PLC ikugwira ntchito
Lubrication system; makinawa amatengera ukadaulo wodziyimira pawokha wamafuta
(1) Makina odziyimira pawokha odziyimira pawokha amafuta ndi makina opaka mafuta amatengera X, Y, Z njanji yowongolera, wononga ndi rack. Chophimbacho chimakhala ndi mafuta odzola.
(2) Mafuta opangira shaft ndi gasi / kudzoza kwamafuta ochepa okha ndi nthawi komanso kuchuluka kwazinthu zodziwikiratu, zomwe zimachitika zimangoyendetsedwa ndi manambala owongolera, ndipo zimatha kuzindikirika ndikuwopsezedwa. Mitundu ya pampu yothira ndiyosankha: SKF mafuta-mpweya wothira mafuta/Proton kapena mitundu yofananira
Hydraulic system
(1) Makinawa ali ndi makina odziyimira pawokha a hydraulic.
(2) Chida cha makinacho chimakhala ndi pompano yosiyana ya hydraulic pump station, ndipo makina opangira ma hydraulic ali ndi zida zingapo zowunikira chitetezo monga alamu yamafuta, alamu ya kutentha, alamu yotsekereza, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti Chida cha makina chimagwira ntchito m'malo osiyanasiyana otetezeka. , kupititsa patsogolo chitetezo cha ogwira ntchito.
(3) Mtundu wa Hydraulic station: wodziwika bwino kunyumba
(1) Kudula kunja kuzirala dongosolo, pa mphuno ya spindle, pafupi ndi chida, wangwiro kuzirala processing mfundo, mogwira kulamulira kudula kutentha, kotero kuti processing akhoza kukwaniritsa zofunika mwatsatanetsatane apamwamba.
(2) Olekanitsa madzi ozizira kuziziritsa mutu wa ma axis asanu olumikizana ndi tsinde lalikulu
Mtundu wozizira wamadzi: firiji yamtundu wapamwamba wamtundu wa Tongfei kapena mtundu womwewo
Chopingasa chida magazini-njira ziwiri kutsogolo ndikusintha mosasintha-24/32T chida chamtundu wamagazini: Mabizinesi olipidwa ndi Taiwan a Desu/Okada kapena mitundu yofananira
Mitsuko ya ngalande mbali zonse ziwiri ndi maziko ake amaponyedwa mophatikizana, ndipo mphamvu yoletsa kutayikira ndi yabwino;
Ma conveyors a spiral chip kumbali zonse ziwiri za malo opangirako amanyamula mwachangu tchipisi tachitsulo chomwe chimapangidwa ndi liwiro lalikulu kupita ku chonyamulira cha chip, kuchepetsa mapindikidwe amafuta ndi mapindikidwe a chida cha makina, ndikuwonetsetsa kulondola ndi kukhazikika kwa chida cha makina;
Zambiri Zaukadaulo
| CHITSANZO | GMH-1016-Q |
| Kukula kwa tebulo lantchito (mm) | 1000 * 1200 |
| Ulendo wa X-axis (mm) | 1600 |
| Ulendo wa Y-axis (mm) | 1400 |
| Ulendo wa Z-axis (mm) | 1000 |
| Kutalika kwa gantry (mm) | 2100 |
| Kumapeto kwa Spindle - mtunda wa tebulo logwira ntchito (mm) | 50-1050 |
| Liwiro la spindle (rpm) | 20000 |
| Chogwirizira spindle | Chithunzi cha HSK-A63 |
| Mazungulira a C-axis (°) | ± 300 |
| Mulingo wozungulira wa A-axis (°) | ± 110 |
| Katundu wa benchi (t/m2) | 3 |
Kusintha kokhazikika
| Dongosolo | Siemens |
| Magazini ya Tool | Horizontal chida magazini HSK-A63-30T |
| Chip kuchotsa dongosolo | Unyolo mtundu chip conveyor + trolley*2 |
| Lubrication system | Makina opangira mafuta opangira mafuta |
| Njira yozizira | Mphete yopopera/kabati yamagetsi ya air conditioner/mafuta ozizira |
| Hydraulic system | Kukhutitsani nitrogen balance cylinder/spindle loose broach |
| Njira yoyezera | Laser chida setter / ruby probe |
| Grating wolamulira | Mkulu mwatsatanetsatane grating wolamulira |
| Zowonjezera | Kuwala kwa LED |
| Kuwala kwamitundu itatu | |
| mfuti yamlengalenga | |
| mfuti yamadzi |
| Nokia 840Dsl CNC dongosolo | Germany |
| X, Y, Z ma servo motors | Siemens Germany |
| XYZ Servo Drive | Siemens Germany |
| AC Servo Spindle Motor | Siemens Germany |
| Mutu wa maulalo asanu a axis asanu | Shanghai |
| Mpira konda | HIWIN kapena mtundu wofanana |
| Linear Roller Guide | HIWIN kapena mtundu wofanana |
| Aliyense shaft screw zonyamula | Japan NSK kapena mtundu wofanana |
| Kulumikizana | Taiwan kapena mtundu wofanana |
| Spiral cutter | Shanghai |
| Chitetezo cha makina opangira njanji | Shanghai |
| Pampu yamafuta ndi makina opaka mafuta apakati | Proton kapena SKF kapena zofanana |
| Kusintha kwapakatikati, relay yapakatikati | Omron/Schneider kapena zofanana |
| jenereta ya pulse pamanja | Wopanga makina opangira / kapena mtundu wofanana nawo |
| Spindle | INNA kapena zofanana |
| Chida chachikulu cha makina | Shanghai |
| Chitetezo chakunja chachitsulo cha makina chida | Shanghai |
| Maboti a zida zamakina, nyanga yathunthu | Shanghai |
| Hydraulic system | wotchuka ku China |
| Kuwala kwa Ntchito ndi Zowunikira Zochenjeza | wotchuka ku China |
| Spindle ram balance mechanism | wotchuka ku China |
| Makina ozizira a spindle ndi makina operekera madzi | wotchuka ku China |
| Zida zosamalira wamba | wotchuka ku China |
| Buku Lolangiza Lamakina | |
| Buku la Malangizo a Magetsi | |
| Chitsimikizo | |
| Mndandanda wazolongedza | |
| Electrical schematic | |
| Manual Operation Manual | |
| Buku Lokonzekera Kachitidwe | |
| Buku la parameter la dongosolo | |
| Dongosolo fakitale parameter tebulo | |
| Chojambula cha maziko | Zoperekedwa pambuyo poti mgwirizano uyamba kugwira ntchito |
| Buku lowongolera kutentha kwa bokosi |
Zikomo chifukwa cha chidwi chanu!
