Lathe Yokhazikika ya CNC-106/108/208

Chithunzi Chopangidwa ndi Slant CNC Lathe-106/108/208

Chiyambi:

Lathe ya CNC yolimba kwambiri yokhala ndi spindle yoyendetsa mwachindunji komanso kapangidwe kapamwamba ka Y-axis kamatsimikizira kutembenuza ndi kugaya kolondola komanso kogwira mtima kwa zigawo zovuta.

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Zinthu Zamalonda

Zofotokozera Zamalonda

Kanema wa Zamalonda

Kapangidwe ka Zamalonda

Mawonekedwe

Magwiridwe antchito a Turret Design

Kapangidwe ka Y-axis kogwirizana ndi kolimba kwambiri, kolemera, ndipo kamagwira ntchito bwino kuposa Y-axis yolumikizirana.

·Kukonza bwino komanso kosalala kwa mawonekedwe a contour

·N'zosavuta kukonza malo opindika komanso ozungulira

Poyerekeza ndi "interpolation Y", "positive Y" ili ndi ubwino woonekeratu pa plane milling. "positive Y" Y-axis movement ndi perpendicular to X-axis ndipo ndi single-axis movement. "Interpolation Y" Y-axis movement ndi interpolate mzere wolunjika kudzera mu nthawi imodzi ya X-axis ndi Y-axis. Poyerekeza ndi "positive Y" kuti grinder plane ikhale yosalala, "positive Y" axis processing ndi yowala komanso yosalala.

Spindle Yamagetsi Yogwirizana ndi Direct Drive

Kulimba kwambiri, mphamvu yayikulu, kugwira ntchito bwino, kumaliza bwino, kulongosola molondola.

Zigawo zonse zazikulu za makina zimapangidwa ndi chitsulo chopangidwa ndi HT300 chomwe chili ndi mphamvu yoyamwa mphamvu kwambiri.

Mbali za zida zamakina zokhala ndi ma spindle amagetsi oyendetsedwa mwachindunji

●Kulondola kwa malo a maginito a mphete yowonjezera (sine ndi cosine): masekondi 20 a arc,

Kulondola kwa C-axis indexing: masekondi 40 a arc

● Kuthamanga kwachangu poyankha poyambira, kusunga nthawi ya zida zamakina ndikukweza bwino mphamvu zopangira

● Katundu wochepa wodula, kusunga mphamvu ndi kusunga mphamvu, kuteteza bwino zida zamakina ndi moyo wautali wautumiki

● Kuchotsa bwino kugwedezeka kwa spindle, zotsatira zabwino zogwirizanitsa, kutha bwino, ndikuwongolera kutha kwa pamwamba pa zinthu zogwirira ntchito

(Ubwino wotembenuza m'malo mopera, mawonekedwe olimba, kuuma kwa pamwamba pa Ra 0.2μm)

· Mota ya spindle ili ndi makina oziziritsira kuti ichepetse mphamvu ya kutentha ndikuwonetsetsa kuti spindle ikupitiliza kugwira ntchito pa kutentha kosasintha.

(Kulondola kwa kuthamanga kwa mphuno kuli mkati mwa 0.002mm, kuonetsetsa kuti kulondola kwake kuli kokhazikika)

· Chopindika cholumikizidwa kumbuyo cholumikizidwa mwachindunji, chosavuta kuyika ndi kukonza

· A2-5: 7016AC-kutsogolo ziwiri kumbuyo ziwiri

· A2-6: kutsogolo NN3020+100BAR10S, kumbuyo NN3018

· A2-8: kutsogolo NN3024+BT022B*2, kumbuyo NN3022

Maziko achitsulo chopangidwa ndi zinthu zambiri komanso zinthu zina zofunika

Ma castings onse amakonzedwa bwino pogwiritsa ntchito finite element analysis (FEA) kuti achepetse kupotoka ndi mphamvu yoyamwa shock. Ma castings a mndandanda waukulu wa ma lathe amalimbikitsidwa ndi nthiti kuti awonjezere kulimba ndi kukhazikika kwa kutentha. Ma castings ang'onoang'ono komanso ofanana a headstock ndi tailstock amawonjezera kulimba ndikuwonetsetsa kuti malo olondola komanso obwerezabwereza ali pamalo abwino.

Mafotokozedwe Aukadaulo

Chinthu	Dzina	Chigawo	106	108	106M	108M	106MY	108MY
Ulendo	M'mimba mwake wozungulira bedi	mm	Φ600	Φ600	Φ600	Φ600	Φ660	Φ660
	M'mimba mwake wa makina ambiri	mm	Φ380	Φ380	Φ310	Φ310	Φ330	Φ330
	M'mimba mwake wozungulira kwambiri pa chogwirira chida	mm	Φ200	Φ200	Φ200	Φ200	Φ350	Φ350
	Kutalika kwakukulu kwa kukonza	mm	380	370	340	320	240	210
	Mtunda pakati pa malo awiri	mm	450	450	450	450	450	450
Chokulungira Silinda Chuck	Mphuno ya spindle	ASA	A2-5	A2-6	A2-5	A2-6	A2-5	A2-6
	Silinda ya hydraulic/chuck	Inchi	6''	8''	6''	8''	6''	8''
	M'mimba mwake mwa dzenje lozungulira spindle	mm	Φ56	Φ79/66	Φ56	Φ79/66	Φ66	Φ79/66
	M'mimba mwake wa ndodo yodutsa m'bowo	mm	Φ46	Φ65/52	Φ46	Φ65/52	Φ45	Φ65/52
	Liwiro la Spindle Max.	rpm	5500	4300/ 4500	5500	4300	5500	4300
	Mphamvu ya mota ya spindle	kw	17.5	11/15 (18/22)	17.5	18/22	17.5	18/22
	Mphamvu ya injini ya spindle	Nm	62-125	91-227 (73/165)	62-125	91-227	62-125	91-227
Magawo a chakudya cha X/ZN/S axis	Mphamvu ya injini ya X	kw	1.8	1.8	1.8	1.8	1.8	1.8
	Mphamvu ya injini ya Y	kw	-	-	-	-	1.2	1.2
	Mphamvu ya injini ya Z	kw	1.8	1.8	1.8	1.8	1.8	1.8
	Ulendo wa X axis	mm	207	207	200	200	210	210
	Ulendo wa Y axis	mm	-	-	-	-	90±45	90±45
	Ulendo wa Z axis	mm	433	422	420	400	320	290
	Mafotokozedwe a njanji ya X/Z axis	spec	35 chozungulira	35 chozungulira	35 chozungulira	35 chozungulira	35 chozungulira	35 chozungulira
	Mafotokozedwe a njanji ya Y axis	spec	-	-	-	-	25 chozungulira	25 chozungulira
	Kusuntha mwachangu kwa X axis	Mm/mphindi	30	30	30	30	24	24
	Kusuntha mwachangu kwa Y axis	Mm/mphindi	-	-	-	-	8	8
	Kusuntha mwachangu kwa axis ya Z	Mm/mphindi	30	30	30	30	24	24
Mphamvu ya Servo Magawo a Turret	Mtundu wa turret yamphamvu	/	Mpanda wa Servo	Mpanda wa Servo	BMT45	BMT45	BMT45	BMT45
	Siteshoni ya zida	/	12T	12T	12T	12T	12T	12T
	Mphamvu ya injini ya M	kw	-	-	5.5	5.5	5.5	5.5
	Mphamvu ya injini ya M axis	Nm	-	-	35	35	35	35
	Mutu wamagetsi Liwiro lapamwamba kwambiri	rpm	-	-	6000	6000	6000	6000
	Zofunikira za chogwirira zida cha m'mimba mwake wakunja	mm	25*25	25*25	20*20	25*25	25*25	25*25
	Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati	mm	Φ40	Φ40	Φ40	Φ40	Φ40	Φ40
	Nthawi yosinthira zida pafupi	sekondi	0.15	0.15	0.15	0.15	0.15	0.15
	Kulondola kwa malo	/	±2”	±2”	±2”	±2”	±2”	±2”
	Kulondola kobwerezabwereza kwa malo	/	± 1”	± 1”	± 1”	± 1”	± 1”	± 1”
Magawo a Tailstock	Chovala cham'mbuyo cha hydraulic chokonzedwa	/	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock
	Ulendo wa Tailstock Max.	mm	360	360	360	360	360	360
	M'mimba mwake wa manja	mm	Φ80	Φ80	Φ80	Φ80	Φ80	Φ80
	Ulendo wamanja	mm	100	100	100	100	100	100
	Chophimba manja	/	MT4#	MT4#	MT4#	MT4#	MT4#	MT4#
Miyeso	Miyeso yonse	m	220020001800	240020001800	220020001800	240020001900	220020001800	240020001900
Miyeso	Kulemera kwa makina pafupifupi.	kg	3600	3700	3700	3800	3800	3800
Zina	Kudula voliyumu ya thanki yamadzimadzi	L	150	150	150	150	150	150
	Mphamvu ya pampu yamadzi yozizira	kw	0.75	0.75	0.75	0.75	0.75	0.75
	Voliyumu ya bokosi la hydraulic unit	L	40	40	40	40	40	40
	Mphamvu yamagetsi ya pampu yamafuta a hydraulic	kw	1.5	1.5	1.5	1.5	1.5	1.5
	Kuchuluka kwa mafuta odzola	L	2	2	2	2	2	2
	Mphamvu yamagetsi ya pampu yopaka mafuta yokha	kw	50	50	50	50	50	50

Chinthu	Dzina	Chigawo	208	208M	208MS	208MY	208MSY
Ulendo	M'mimba mwake wozungulira bedi	mm	Φ620	Φ620	Φ680	Φ700	Φ700
	M'mimba mwake wa makina ambiri	mm	Φ510	Φ510	Φ370	Φ420	Φ300
	M'mimba mwake wozungulira kwambiri pa chogwirira chida	mm	Φ300	Φ300	Φ300	Φ300	Φ300
	Kutalika kwakukulu kwa kukonza	mm	520	420	420	360	400
	Mtunda pakati pa malo awiri	mm	600	600	-	600	-
spindle Silinda Chuck	Mphuno ya spindle	ASA	A2-6	A2-6	A2-6	A2-6	A2-6
	Silinda ya hydraulic/chuck	Inchi	8''	8''	8''	8''	8''
	M'mimba mwake mwa dzenje lozungulira spindle	mm	Φ79/66	Φ79/66	Φ79/66	Φ79/66	Φ79/66
	M'mimba mwake wa ndodo yodutsa m'bowo	mm	Φ65/52	Φ65/52	Φ65/52	Φ65/52	Φ65/52
	Liwiro la Spindle Max.	rpm	4000/4300	4300	4300	4300	4300
	Mphamvu ya mota ya spindle	kw	18/22(11/15)	18/22	18/22	18/22	18/22
	Mphamvu ya injini ya spindle	Nm	91-227 (73/165)	91-227 (73/165)	91-227	91-227	91-227
Chopindika chapansi Silinda Chuck	Gawo lachiwiriMphuno ya spindle	ASA	-	-	A2-5	-	A2-5
	Gawo lachiwiriSilinda ya hydraulic/chuck	Inchi	-	-	6"	-	6"
	Gawo lachiwiriM'mimba mwake mwa dzenje lozungulira spindle	mm	-	-	Φ56	-	Φ56
	Gawo lachiwiriM'mimba mwake wa ndodo yodutsa m'bowo	mm	-	-	Φ46	-	Φ46
	Gawo lachiwiriLiwiro la Spindle Max.	rpm	-	-	5500	-	5500
	Gawo lachiwiriMphamvu ya mota ya spindle	kw	-	-	17.5	-	17.5
Magawo a chakudya cha X/ZN/S axis	Mphamvu ya injini ya X	kw	3.0	3.0	2.5	2.5	2.5
	Mphamvu ya injini ya Y	kw	-	-	-	1.2	1.2
	Mphamvu ya injini ya Z	kw	3.0	3.0	2.5	2.5	2.5
	Smphamvu ya mota	Kw	-	-	1.2	-	1.2
	Xkuyenda mozungulira	mm	272	216	236	262	204
	Ykuyenda mozungulira	mm	-	-	-	100±50	100±50
	Zkuyenda mozungulira	mm	570	500	510	450	492
	Mafotokozedwe a njanji ya X/Z axis	spec	35 chozungulira	35 chozungulira	35 chozungulira	35 chozungulira	35 chozungulira
	Mafotokozedwe a njanji ya Y axis	spec	-	-	25 chozungulira	25 chozungulira	25 chozungulira
	Ulendo wa S-axis	mm	-	-	600	-	600
	Xkusuntha mwachangu kwa axis	Mm/mphindi	20	20	20	20	20
	Zkusuntha mwachangu kwa axis	Mm/mphindi	20	20	20	20	20
	Ykusuntha mwachangu kwa axis	Mm/mphindi	-	-	-	8	8
	Skusuntha mwachangu kwa axis	Mm/mphindi	-	-	24	-	24
Mphamvu ya Servo Magawo a Turret	Mtundu wa turret yamphamvu	/	Mpanda wa Servo	BMT55	BMT55	BMT55	BMT55
	Siteshoni ya zida	/	12T	12T	12T	12T	12T
	Mphamvu ya injini ya M	kw	-	5.5	5.5	5.5	5.5
	Mphamvu ya injini ya M axis	Nm	-	35	35	35	35
	Mutu wamagetsi Liwiro lapamwamba kwambiri	rpm	-	6000	6000	6000	6000
	Zofunikira za chogwirira zida cha m'mimba mwake wakunja	mm	25*25	25*25	25*25	25*25	25*25
	Zofunikira za chogwirira cha zida cha m'mimba mwake chamkati	mm	Φ40	Φ40	Φ40	Φ40	Φ40
	Nthawi yosinthira zida pafupi	sekondi	0.15	0.15	0.15	0.15	0.15
	Kulondola kwa malo	/	±2”	±2”	±2”	±2”	±2”
	Kulondola kobwerezabwereza kwa malo	/	± 1”	± 1”	± 1”	± 1”	± 1”
Magawo a Tailstock	Chovala cham'mbuyo cha hydraulic chokonzedwa	/	Pulogalamu ya hydraulic tailstock	Pulogalamu ya hydraulic tailstock	-	Pulogalamu ya hydraulic tailstock	-
	Ulendo wa Tailstock Max.	mm	440	440	-	440
	M'mimba mwake wa manja	mm	Φ100	Φ100	-	Φ100
	Ulendo wamanja	mm	100	100	-	100
	Chophimba manja	/	MT#5	MT#5	-	MT#5
Miyeso	Miyeso yonse	m	260021001800	260021001800	280021001800	270024001800	270024002000
Miyeso	Kulemera kwa makina pafupifupi.	kg	5000	5200	5900	5200	5300
Zina	Kudula voliyumu ya thanki yamadzimadzi	L	150	150	150	150	150
	Mphamvu ya pampu yamadzi yozizira	kw	0.75	0.75	0.75	0.75	0.75
	Voliyumu ya bokosi la hydraulic unit	L	40	40	40	40	40
	Mphamvu yamagetsi ya pampu yamafuta a hydraulic	kw	1.5	1.5	1.5	1.5	1.5
	Kuchuluka kwa mafuta odzola	L	2	2	2	2	2
	Mphamvu yamagetsi ya pampu yopaka mafuta yokha	kw	50	50	50	50	50

Chiyambi cha Kakonzedwe

Yosavuta kugwiritsa ntchito komanso yamphamvu kwambiri

● Kapangidwe katsopano

● Yokhala ndi ukadaulo waposachedwa wa CNC ndi servo wa FANUC

● Yogwirizana ndi ntchito zomwe zimapangidwira munthu aliyense

● Kuchuluka kwa kukumbukira

Pewani kusokonezeka kwadzidzidzi kwa makina kudzera mu kukonza koteteza

● Ntchito zolosera zolakwika zambiri

Pezani mosavuta malo olakwika ndikufupikitsa nthawi yobwezeretsa

● Ntchito zodziwira matenda/zosamalira

Kuchita bwino kwambiri

Nthawi yofupikitsidwa ya kuzungulira

● Ukadaulo wokonza zinthu mogwira mtima kwambiri

Pezani njira yabwino kwambiri yogwirira ntchito

Ukadaulo wokonza zinthu zabwino pamwamba

●Kuzindikira/kukonza matenda

Kuchuluka kwa ntchito

Nthawi zonse thandizani ntchito zosiyanasiyana pamalo opangira zinthu

●FANUC CNC Controller

Chophimba chaumwini n'chosavuta kugwiritsa ntchito

● Ntchito yokhazikika yokhazikika

● Chithandizo cha maukonde osiyanasiyana omwe ali pamalopo

THKBzonseSogwira ntchito

·C3 grade, pogwiritsa ntchito screw ya mpira yolondola kwambiri, yokhala ndi nut pre-loading ndi screw pre-tension treatment kuti ichotse backlash ndi kukwera kwa kutentha, kusonyeza malo abwino kwambiri komanso kulondola kobwerezabwereza.

·Kuyendetsa mwachindunji kwa injini ya Servo kuti muchepetse vuto la backlash.

Buku Lotsogolera la THK Roller Linear

·Gawo la P lolimba kwambiri la SRG, lolunjika bwino, lolunjika bwino, lodula arc, lodula bevel, kapangidwe ka pamwamba ndi kofanana. Koyenera kugwiritsidwa ntchito mwachangu kwambiri, kuchepetsa kwambiri mphamvu ya mahatchi yoyendetsera yomwe imafunika pazida zamakina.

·Kugubuduzika m'malo motsetsereka, kutayika pang'ono kwa kukangana, kuyankha movutikira, kulondola kwambiri. Imatha kunyamula katunduyo mbali imodzi nthawi imodzi, ndipo malo olumikizirana ndi njanji akadali olumikizana ndi mfundo zambiri panthawi yonyamula katundu, ndipo kulimba kwa kudula sikudzachepetsedwa.

·Yosavuta kusonkhanitsa, yosinthasintha kwambiri, komanso kapangidwe kosavuta ka mafuta; kuchuluka kwa kusweka kwake ndi kochepa kwambiri ndipo nthawi yogwiritsira ntchito ndi yayitali.

Makina ophikira/opaka mafuta a SKF

·Chodzola mafuta chokha chimakwaniritsa zosowa za ntchito zosiyanasiyana, choyenera kugwiritsidwa ntchito m'njira zosiyanasiyana, zinthu zodalirika, komanso chosinthasintha.

·Kukwaniritsa zosowa za mafuta odzola pa kutentha kwambiri, kugwedezeka kwamphamvu komanso malo oopsa.

Malo aliwonse opaka mafuta amagwiritsa ntchito chogawa chofanana cha volumetric kuti chiwongolere kuchuluka kwa mafuta, ndipo makinawo amatha kuyendetsedwa ndi PLC kuti apereke mafuta molondola.

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