V5-1000A 5-olamulira Machining Center
Five-Axis Vertical Machining Center
Malo opangira makina a V5-1000A okhala ndi ma axis asanu amatenga malo otsekedwa otsekedwa otsekedwa ndipo amakhala ndi spindle yamagetsi yokhazikika, makina awiri ozungulira a CNC turntable komanso magazini yopingasa ya servo tool. Imatha kuzindikira kuthamanga kwambiri, kulondola kwambiri, komanso kukonza bwino kwa magawo ovuta. Amagwiritsidwa ntchito kwambiri mu Kupanga kwatsopano kwa magalimoto amagetsi, kuphulika kwapang'onopang'ono kwa ndege, zoyikapo nyali za turbine, nkhungu ndi zinthu zina.
1. Mapangidwe onse a makina
Malo opangira makina a V5-1000A asanu-axis amatenga mawonekedwe okhazikika a gantry, ndimeyo imakhazikika pamunsi, mtengowo umayenda motalika motsatira mzere (Y direction), mbale yolowera imasuntha motsatana ndi mtengo (X direction), ndi katundu wamutu amasuntha molunjika pa slide mbale (Z mbali). Benchi yogwirira ntchito imatenga mawonekedwe odzipangira okha, ndipo zizindikiro zosiyanasiyana zantchito zafika pamlingo wapamwamba wapadziko lonse lapansi.
2. Dongosolo la chakudya
Nkhwangwa za X, Y, Z zimatengera kulimba kwambiri, maulozera amzere olondola kwambiri komanso zomangira za mpira zogwira ntchito kwambiri, zokhala ndi mikwingwirima yocheperako komanso yosasunthika, kumva kwambiri, kugwedezeka pang'ono pa liwiro lalikulu, osayenda pang'onopang'ono, malo okwera. kulondola, komanso magwiridwe antchito a servo drive.
Ma X, Y, Z axis servo motors amalumikizidwa ndi zomangira zolondola kwambiri za mpira kudzera mwa zochepetsera mwatsatanetsatane, ndi chakudya chosinthika, malo olondola komanso kufalikira kwakukulu.
Z-axis servo motor ili ndi ntchito yoboola. Kukanika mphamvu, imatha kugwira mabuleki kuti igwire shaft yamotoyo mwamphamvu kuti isamazungulira, zomwe zimathandizira kuteteza chitetezo.
3. Nsonga yamagetsi
Spindle yamoto imatengera spindle yodzipangira yokha ya BT50 (HSKA100 spindle yamoto ndiyosankha), ndipo mapeto ake amakhala ndi cholumikizira cha mphete kuti aziziziritsa chida. Ili ndi maubwino a liwiro lalitali, kulondola kwambiri, kuyankha kwamphamvu kwambiri, ndi zina zambiri, ndipo imatha kuzindikira kuwongolera kwa liwiro losasunthika, encoder yomangidwa molunjika kwambiri, imatha kuyimitsa molunjika komanso kugogoda kolimba.
4. Turntable
Chosinthira chodzipangira chokha cha dual-axis direct-drive cradle chili ndi encoder yolondola kwambiri ndipo imaziziritsidwa ndi choziziritsira madzi ndi kutentha kosasintha. Ili ndi ubwino wokhazikika kwambiri, kulondola kwambiri, komanso kuyankha kwamphamvu kwambiri. The worktable utenga 5-18mm radial T-slots, ndi katundu wololeka ndi 2000kg (kugawidwa mofanana)
5. Magazini ya zida
Magazini yachida imatengera magazini ya BT50 yopingasa chain servo chida, yomwe imatha kukhala ndi zida 30.
6. Dongosolo la mayankho otsekedwa kwathunthu
X, Y, Z nkhwangwa zozungulira zili ndi HEIDENHAIN LC195S wolamulira wamtengo wapatali; Matebulo a A ndi C ali ndi ma encoder a HEIDENHAIN RCN2310 kuti athe kuzindikira mayankho otsekeka a nkhwangwa 5, kuwonetsetsa kuti makinawo ali olondola kwambiri komanso Kusunga kolondola kwambiri.
7. Kuzizira ndi pneumatic system
Okonzeka ndi lalikulu otaya kuzirala mpope ndi thanki madzi kupereka kuzirala kokwanira kwa zida ndi workpieces. Nkhope yomaliza yamutu imakhala ndi zida zoziziritsa, zomwe zimatha kuyendetsedwa ndi M code kapena gulu lowongolera.
Zokhala ndi zoziziritsa kukhosi zamadzi kuti zizizizira nthawi zonse, kuwonetsetsa kuti spindle yamagetsi ndi Direct drive turntable zili bwino kugwira ntchito ndipo zimatha kuyenda bwino kwa nthawi yayitali.
Dongosolo la pneumatic limatenga zigawo za pneumatic zosefera, ndikuzindikira ntchito zotsuka ndi kuwomba dzenje la chopondera, kuteteza chisindikizo cha mpweya wa chopondera, ndikuwomba ndi kuyeretsa chowongolera.
8. Centralized lubrication dongosolo
Ma slide block a njanji yowongolera ndi nati wa wononga mpira zonse zimapakidwa mafuta opyapyala, ndipo mafutawo amaperekedwa pafupipafupi komanso mochulukira kuti atsimikizire kulondola komanso kukhazikika kwa screw screw ndi njanji yowongolera.
9. Makina opangira mafuta ndi gasi
Spindle yamagetsi imakhala ndi chipangizo chokokera kunja kwa mafuta ndi gasi, chomwe chimatha kuthira mafuta ndi kuziziritsa spindle. Sensa imatha kupereka alamu yamafuta osadziwika bwino, yomwe imatha kuwonetsetsa kuti spindle imatha kugwira ntchito mokhazikika kwanthawi yayitali.
10. Njira yoyezera ntchito
Makinawa ali ndi kafukufuku wawayilesi wa Renishaw RMP60, womwe umagwiritsidwa ntchito molumikizana ndi wolandila RMI, ma frequency ogwirira ntchito ndi 2400 MHz mpaka 2483.5 MHz, muyeso wa njira imodzi yobwereza ndi yochepera kapena yofanana ndi 1um (480mm / min muyeso liwiro, pogwiritsa ntchito 50mm cholembera), ndipo kutentha kwa ntchito ndi 5°C mpaka 55°C.
11. Njira yoyezera zida
Makinawa ali ndi Renishaw NC4 laser tool setter, muyeso wobwerezabwereza ndi ± 0.1um, ndipo kutentha kwa ntchito ndi 5 ° C mpaka 50 ° C.
12. Ntchito yosinthira kulondola kwa ma axis asanu
Makinawa ali ndi zida za Renishaw's AxiSet Check-Up Rotary Axis Line Checker, zophatikizidwa ndi makina oyezera makina a RMP60, zomwe zimathandiza ogwiritsa ntchito makinawo kuyang'ana mwachangu komanso molondola momwe nkhwangwa zozungulira zimakhalira ndikuzindikira zovuta zomwe zimachitika chifukwa cha kutentha ndi kusintha kwa chinyezi, kugunda kwa makina kapena kuvala ndi kung'amba. mavuto, amatha kusintha mwachangu ndikupeza macheke a magwiridwe antchito, kuyika chizindikiro ndikuwunika momwe makina ovuta amasinthira pakapita nthawi.
13. chitetezo cha makina
Makinawa amatenga chivundikiro chotchinga chonse chomwe chimakwaniritsa miyezo yachitetezo kuti chiteteze kudontha kwa zoziziritsa kukhosi ndi tchipisi, kuonetsetsa kuti zikuyenda bwino, komanso kukhala ndi mawonekedwe osangalatsa. Mayendedwe a X a makinawo ali ndi chivundikiro choteteza zida, chomwe chingateteze bwino njanji yowongolera ndi wononga mpira.
14. makina ntchito zikhalidwe
(1) Mphamvu yamagetsi: 380V±10% 50HZ±1HZ magawo atatu alternating pano
(2) Kutentha kozungulira: 5 ℃-40 ℃
(3) Kutentha kwabwino: 20 ℃ ± 2 ℃
(4) Chinyezi chachibale: 20-75%
(5) Kuthamanga kwa gwero la mpweya: 6 ± 1 bar
(6) Kutuluka kwa mpweya: 500 L / min
15. Ntchito yoyambitsa dongosolo la CNC
Siemens 840Dsl.730 CNC dongosolo kasinthidwe
| Kanthu
| Dzina
| Ndemanga
|
| System ntchito | Kugunda kocheperako kofanana | Mzere wozungulira 0.001 mm, ozungulira 0.001 ° |
| Mtengo wa chakudya pamphindi/kusintha | ||
| Kudyetsa ndi kuyendayenda mofulumira | ||
| Kuchulukitsa kwa Feedrate 0～120% | ||
| Liwiro la Spindle | ||
| Spindle mosalekeza liwiro kudula | ||
| Kuwunika kwa spindle | ||
| Kuchuluka kwa spindle 50 ~ 120% | ||
| Kuwonetsa liwiro la spindle | ||
| FRAME | Zindikirani kusintha kwadongosolo kwadongosolo ndi makina a bevel | |
| Kusintha kwachindunji / kosagwirizana ndi njira yoyezera | ||
| Yang'anani patsogolo ntchito kapena kuyang'ana patsogolo | ||
| Kubweza zolakwika za screw pitch | ||
| Malipiro Olakwika pa Njira Yoyezera | ||
| Malipiro Olakwika a Quadrant | ||
| Kubweza kwa backlash | ||
| Kasamalidwe ka zida | ||
| Kukonzekera kwa Hardware | Chiwerengero cha nkhwangwa zowongolera | X, Y, Z, A, C ndi nkhwangwa zisanu zogwirizanitsa ndi nkhwangwa imodzi yayikulu |
| Kuwongolera munthawi yomweyo kuchuluka kwa nkhwangwa | X, Y, Z, A, C kulumikizana kwamitundu isanu | |
| dzina la axis | X, Y, Z, A, C, SP | |
| kuyang'anira | Chiwonetsero cha 15" cha LCD, chowonetsa mawu mu Chitchaina/Chingerezi | |
| Operation Panel | OP015 ntchito zonse CNC kiyibodi | |
| man-machine communication interface | Standard kasinthidwe TCU | |
| Makina owongolera gulu | SINUMERIK MCP 483C PN control panel, 50 makina makiyi ndi LED, ndi PROFINET, Industrial Efaneti mawonekedwe | |
| Kugwira ntchito m'manja | ||
| Standard kiyibodi mawonekedwe | ||
| Efaneti mawonekedwe | Integrated pa NCU (open workshop networking function) | |
| Doko la USB | 3 x 0.5 A USB yophatikizidwa pa TCU | |
| Pulogalamu ya PLC | Chithunzi cha PLC317-3PN/DP | |
| Ntchito yomasulira | Imani kaye | |
| kudula ulusi | ||
| Kudula nthawi imodzi | ||
| Kutanthauzira kwamitundu itatu | ||
| Kutanthauzira kozungulira kozungulira kosagwirizana | ||
| Kutanthauzira kwa Helical | ||
| Kugogoda / Kulimba Kwambiri | ||
| kupanga mapulogalamu | Kuzungulira kwambiri / kuzungulira | |
| mkonzi wa pulogalamu | Tsatirani muyezo wa DIN66025, wokhala ndi mapulogalamu apamwamba achilankhulo | |
| Mtheradi kapena zowonjezera mapulogalamu | ||
| Zosintha za ogwiritsa, zokhazikika | ||
| Kudumpha kwa pulogalamu ndi nthambi | ||
| pulogalamu ya macro | ||
| Konzani kumasulira kwadongosolo ndi kasinthasintha | ||
| Kupanga mapulogalamu ndi makina munthawi imodzi | ||
| Malangizo a pulogalamu kuti abwerere ku malo ofotokozera | ||
| Mapulogalamu a contour ndi mapulogalamu ozungulira zamzitini | ||
| Mirroring ndi makulitsidwe | ||
| kusankha ndege | ||
| Dongosolo logwirizanitsa la workpiece | ||
| Kubowola ndi mphero zamzitini mkombero | ||
| Kusintha kwa Zero | ||
| tsegulani kusaka | ||
| Kusaka nambala ya pulogalamu | ||
| Kusintha zakumbuyo | ||
| chitetezo pulogalamu | ||
| Sankhani pulogalamu ndi chikwatu | ||
| Ntchito za Arithmetic ndi trigonometric | ||
| Kuyerekeza ndi ntchito zomveka | ||
| Phukusi la pulogalamu yamakina amitundu isanu | Kusintha kwa ma axis asanu; malipiro a chida cha olamulira asanu; ntchito yozungulira kuzungulira chida (RTCP) | |
| Chitetezo chachitetezo ntchito | Malire amdera lamakina otheka | |
| Ntchito yoyeserera pulogalamu | ||
| kuyimitsa mwadzidzidzi | ||
| Kuwunika malire a mapulogalamu | ||
| Kuwunika kozungulira | ||
| Kuzindikira kugundana kozungulira | ||
| Kuwunika mosasunthika | ||
| Kuyang'anira malo | ||
| kuwunika liwiro | ||
| Zoletsa za madera akukonza | ||
| malire a torque | ||
| Chitetezo chimagwira ntchito zowunika zowunikira mawotchi, kutenthedwa, batire, magetsi, kukumbukira, kusintha malire, kuwunika kwa mafani | ||
| Njira yogwiritsira ntchito | AUTOMATIC | |
| JOG (pamanja) kusintha | ||
| Kugwira ntchito pamanja | ||
| Kulowetsa kwa data kwa MDA | ||
| Kuzindikira kwa NC ndi PLC kokhala ndi mawonedwe am'mawu, chosungira chophimba | ||
| ntchito ndi mawonekedwe | Self-diagnostic ntchito chiwonetsero | Kuphatikiza mawonekedwe a REF, mawonekedwe owonjezera (x1, x10, x100) |
| Chiwonetsero cha malo apano | ||
| Chiwonetsero chazithunzi | ||
| chiwonetsero cha pulogalamu | ||
| chiwonetsero cha cholakwika cha pulogalamu | ||
| Kuwonetsa zolakwika pakugwiritsa ntchito | ||
| Chiwonetsero cha liwiro lenileni | ||
| Chiwonetsero cha menyu achi China ndi Chingerezi | ||
| Chidziwitso cha ma alarm | ||
| Ma seti angapo a malangizo a M-code | ||
| Thandizani kusamutsa deta ya basi ya PROFINET | ||
| kulumikizana kwa data | Doko la USB | Deta ya NC, data ya PLC ndi mapulogalamu amasungidwa ku U disk kuti alowe ndi kutulutsa deta |
| Kutumiza kwa data kwa Ethernet | Pogwiritsa ntchito mawonekedwe a Ethernet |
Main parameter
| Kanthu | Zofotokozera | Chigawo | |||
| workbench
| saizi ya desiki yogwira ntchito | φ1000×800 | mm | ||
| katundu wololeka | 2000 | kg | |||
| T-kagawo kukula | 5 × 18 pa | 个×mm | |||
| kukonza kukula
| X axis | 1150 | mm | ||
| Y axis | 1300 | mm | |||
| Z axis | 900 | mm | |||
| A-axis | -150+130 | ° | |||
| C axis | 360 | ° | |||
| Mtunda kuchokera kumapeto a spindle kupita ku tebulo lantchito | Max | 1080 | mm | ||
| Min | 180 | mm | |||
| Spindle
| Bowo la cone | Mtengo wa BT50 | |||
| Kuthamanga kwake | 1500 | r/mphindi | |||
| liwiro lalikulu | 10000 | ||||
| Kutulutsa torque S1/S6 | 191/236 | Nm | |||
| Spindle motor mphamvu S1/S6 | 30/37 | kW | |||
| Mzere
| sunthani mwachangu | X axis | 25 | m/mphindi | |
| Y axis | 25 | ||||
| Z axis | 25 | ||||
| Kuthamanga kwakukulu kwa Turntable | A-axis | 15 | rpm pa | ||
| C axis | 30 | rpm pa | |||
| X/Y/Z axis motor motor | 3.1/4.4/2 | kW | |||
| A/C axis Motor mphamvu | 6.3 *2/ 9.4 | kW | |||
| A-axis | Ma torque ovoteledwa | 4000 × 2 | Nm | ||
| C axis | Ma torque ovoteledwa | 3000 | Nm | ||
| kuchuluka kwa chakudya | X/Y/Z | 25 | m/mphindi | ||
| A/C | 15/30 | rpm pa | |||
| Magazini ya Tool
| Chida magazini fomu | yopingasa | |||
| njira yosankha zida | Njira ziwiri zapafupi kusankha zida | ||||
| Chida magazini mphamvu | 30 | T | |||
| Kutalika kwakukulu kwa chida | 400 | mm | |||
| Zolemba malire chida kulemera | 20 | kg | |||
| Zolemba malire odula mutu awiri | wodzaza mipeni | φ125 | mm | ||
| Chida choyandikana ndi chopanda kanthu | φ180 | mm | |||
| udindo kulondola | Executive muyezo | GB/T20957.4 (ISO10791-4) | |||
| X-axis/Y-axis/Z-axis | 0.008/0.008/0.008 | mm | |||
| B axis / C olamulira | 8″/8″ | ||||
| bwereza udindo kulondola | X-axis/Y-axis/Z-axis | 0.006/0.006/0.006 | mm | ||
| B axis / C olamulira | 6"/6" | ||||
| Kulemera kwa makina | 33000 | kg | |||
| mphamvu zonse zamagetsi | 80 | KVA | |||
| makina autilaini kukula | 7420×4770×4800 | mm | |||
Mndandanda Wokonzekera
Standard
|
| 1. Zigawo zazikulu (kuphatikiza maziko, mizati, mtengo, mbale ya slide, bokosi la spindle) |
| 2. X, Y, Z dongosolo la chakudya chamagulu atatu | |
| 3. Cradle mtundu turntable AC1000 | |
| 4. Nsonga yamagetsi | |
| 5. Njira yoyendetsera magetsi (kuphatikiza nduna yamagetsi, gawo lamagetsi, gawo la servo, PLC, gulu la opareshoni, mawonedwe, gawo lokhala ndi manja, chowongolera mpweya kabati yamagetsi, etc.) | |
| 6. Dongosolo la Hydraulic | |
| 7. Pneumatic system | |
| 8. Centralized lubrication dongosolo | |
| 9. Madzi ozizira | |
| 10. Chip conveyor, thanki yamadzi, chotolera chip | |
| 11. Woyang'anira grating | |
| 12. Chivundikiro chachitetezo cha njanji | |
| 13. makina onse chivundikiro zoteteza | |
| 14. Njira yoyezera ntchito | |
| 15. Chida chokhazikitsa chida | |
| 16. Ntchito yosinthira kulondola kwa ma axis asanu | |
|
| 1. 1 satifiketi yogwirizana 2. Mndandanda wazonyamula 1 kopi 3. 1 seti yamakina amanja (mtundu wamagetsi) 4. zosunga zobwezeretsera makina seti imodzi (U disk) Buku la 5.840D lachidziwitso cha alamu 1 seti (mtundu wamagetsi)/828D kalozera wa matenda a 1 kope (mtundu wamagetsi) Buku la 6.840D mphero 1 Kope (mtundu wamagetsi)/828D buku la ntchito 1 kope (mtundu wamagetsi) Buku la 840D pulogalamu 1 gawo loyambira (mtundu wamagetsi) / 828D buku lopangira 1 (mtundu wamagetsi) |
| Kanthu | Mitundu |
| X/Y/Z axis motor ndi kuyendetsa | Siemens, Germany |
| mphamvu unyolo | Germany igus |
| screw kubereka | Japan NSK/NACHI |
| Linear Guides | Schneeberg, Germany |
| Magazini ya Tool | Okada |
| chochepetsera | STOBER, Germany |
| Kupaka mafuta pakati | Japan |
| Mpira konda | SHUTON, Spain |
| Pneumatic Components | Japan SMC |
| Electric cabinet air conditioner | China |
| madzi ozizira | China |
| wolamulira grating | HEIDENHAIN, Germany |
| Dongosolo la kuyeza kwa workpiece | Renishaw, UK |
| Chida choyezera dongosolo | Renishaw, UK |
| Itha kupangidwa ndi makina | Zofotokozera | Kuchuluka |
| Makina achitsulo matiresi |
| 8 seti |
| Maboti a nangula |
| 8 seti |
| mphete | M30 | 2 zidutswa |
| mphete | M36 | 2 zidutswa |
| zoyimitsa |
| 1 seti |
| Allen key | 10 | 1 |
| Allen key | 12 | 1 |
| Allen key | 14 | 1 |
| Allen key | 19 | 1 |
| Z-axis phiri |
| 1 |
| X-axis phiri |
| 1 |
| Kukonzekera kwa Y-axis |
| 1 |
Zikomo Chifukwa Cha chidwi Chanu!
