BOSM-1601 Opposition-Head Boring Milling Machiner
1. Kugwiritsa ntchito zida
BOSM-1601 yokhala ndi magawo awiri owongolera manambala oyenda pamutu-mpaka-mutu wotopetsa ndi makina ophera ndi Makina apadera opangira zida zamakina omanga.Makinawa ali ndi mizati yapadera yosunthika ndi ma seti awiri ankhosa zopingasa, zomwe zimatha kuzindikira Kubowola, mphero, zotopetsa ndi zina zogwirira ntchito mkati mwa sitiroko yogwira ntchito, chogwiriracho chimatha kukonzedwa m'malo nthawi imodzi (palibe chifukwa chachiwiri. clamping), kutsitsa mwachangu ndikutsitsa liwiro, kuthamanga koyimilira, kulondola kwapamwamba komanso kukonza bwino kwambiri.
2. Zigawo zazikulu za Machine
Bedi, benchi, mizati yakumanzere ndi yakumanja, matabwa, zishalo, nkhosa zamphongo ndi mbali zina zazikulu zonse zimapangidwa ndi utomoni wa mchenga, chitsulo chotuwa chapamwamba kwambiri 250 choponyedwa, chotsekeredwa mu dzenje la mchenga wotentha → kugwedera kwa ng’anjo → kugwedera kwa ng’anjo→ kugwedera → kukonza mwaukali→ kugwedera kukalamba→ng'anjo yotentha yotentha→kugwederakugwedera→kumaliza,kuthetsa kupsyinjika koyipa kwa ziwalozo,ndipo sungani magwiridwe antchito a ziwalozo zisakhazikika.Makinawa ali ndi ntchito monga mphero, kubowola, kubowola, kuwerengera, kugogoda, ndi zina zotero, ndipo njira yoziziritsira zida ndi kuzizira kwakunja, Makinawa ali ndi nkhwangwa 6 zodyetsa, zomwe zimatha kuzindikira kulumikizana kwa 4-axis ndi 6-axis single-action.Pali 2 mitu yamphamvu.Mayendedwe a axial a Machine ndi mutu wa mphamvu akuwonetsedwa pachithunzi pansipa.
2.1Waukulu dongosolo la axial kufala chakudya gawo
2.1.1 X1/X2 olamulira:Mzerewu umabwereranso motalika motsatira njanji ya bedi lokhazikika.
Kutumiza kwa X-axis: Kuyendetsedwa ndi kuyendetsedwa ndi injini ya AC servo, chochepetsera mapulaneti cholondola kwambiri chimayendetsa nsanamira ziwirizo kuti ziziyenda motsatana ndi X-axis kupyola pawiri yopatsira mpira.
Mawonekedwe a Sitima yapanjanji: Njanji ziwiri zowongoka zamphamvu zazitali zazitali zimayalidwa.Mlingo wolondola wa wononga mpira mu ma transmission pair ndi C5.
2.1.2 Y1/Y2 olamulira:Mitu yamphamvu yotopetsa ndi mphero I, II ndi mizati yake imayikidwa motsatana pamayendedwe oyambira amphamvu kwambiri mbali zonse ziwiri, ndikubwezeranso njanji zoyambira motsatira nkhwangwa za Y1 ndi Y2.The AC servo motor imagwiritsidwa ntchito kuyendetsa ndikuwongolera awiriawiri opatsira mpira, kukokera chishalo kuti asunthe, ndikuzindikira kayendedwe ka mzere motsatira Y axis.
Mawonekedwe a njanji yowongolera: njanji zowongolera 4 + zowongolera mpira.Mlingo wolondola wa wononga mpira pawiri yopatsira ndi C5, ndipo kuwongolera kwapakati-kotseka kumatengedwa.
2.1.3 Z1/Z2 olamulira:Mitu yamphamvu yotopetsa ndi mphero I, II ndi zishalo zawo zotsetsereka zimayikidwa molunjika kumalekezero akutsogolo kwa mizati mbali zonse ziwiri, ndikubwezeranso nkhwangwa za Z1 ndi Z2 mmwamba ndi pansi pamizere yowongolera.
Z1-axis transmission: AC servo motor imagwiritsidwa ntchito kuyendetsa ndikuwongolera chochepetsera bwino kwambiri cha mapulaneti ndi ma screw transmission pair, ndipo nkhosa yamphongo imayendetsedwa kuti iyende motsatira mzere wa Z-axis.
Mawonekedwe a njanji yowongolera: Zomangamanga za 2 zowongolera njanji zimatengedwa.Mlingo wolondola wa wononga mpira mu ma transmission pair ndi C5.
2.2 Kuchotsa chip ndi kuziziritsa
Pali ma spiral and flat chain chip conveyors omwe amaikidwa mbali zonse pansi pa benchi yogwirira ntchito, ndipo tchipisi titha kuperekedwa kwa chotengera cha chip kumapeto kwa magawo awiri amizere yozungulira ndi maunyolo kuti akwaniritse chitukuko chotukuka.Muli mpope wozizirira mu thanki yoziziritsira ya chotengera cha chip, yomwe ingagwiritsidwe ntchito poziziritsa kunja kwa chidacho kuti zitsimikizire kugwira ntchito ndi moyo wautumiki wa chidacho, ndipo choziziriracho chikhoza kusinthidwanso.
3.Dongosolo lathunthu lowongolera manambala a digito:
3.1.Ndi chip breaking function, chip breaking time ndi chip breaking cycle zitha kukhazikitsidwa pamakina amunthu.
3.2.Okonzeka ndi chida chokweza ntchito, chida chokweza mtunda chikhoza kukhazikitsidwa pa mawonekedwe a makina a munthu.Mtunda ukafika, chidacho chimakwezedwa mwachangu, ndiye tchipisi timatayidwa, ndiyeno chimatumizidwa mwachangu kumalo obowola ndikusinthidwa kuti chigwire ntchito.
3.3.Bokosi lapakati loyang'anira ntchito ndi gawo logwiridwa pamanja limatenga makina owongolera manambala ndipo ali ndi mawonekedwe a USB ndi chiwonetsero cha LCD chamadzimadzi.Pofuna kuwongolera mapulogalamu, kusungirako, kuwonetsera ndi kulankhulana, mawonekedwe ogwiritsira ntchito ali ndi ntchito monga kukambirana ndi makina a munthu, kubwezera zolakwika, ndi alamu yokha.
3.4.Zidazi zimakhala ndi ntchito yowoneratu ndikuwunikanso malo a dzenje musanayambe kukonza, ndipo ntchitoyi ndi yabwino kwambiri.
4.Makina opaka mafuta
Makina owongolera masitima apamtunda olondola, mawotchi olondola a mpira ndi zina zoyenda zolondola kwambiri zili ndi makina odziwira okha.Pampu yodzitchinjiriza yokha imatulutsa mafuta othamanga, ndipo chipinda chamafuta opangira mafuta ochulukirapo chimalowa mumafuta.Chipinda chamafuta chikadzadza ndi mafuta, pamene kupanikizika kwa dongosolo kumakwera kufika ku 1.4-1.75Mpa, kusinthana kwachitsulo mu dongosolo kumatsekedwa, mpope umayima, ndipo valve yotsitsa imatsitsa nthawi yomweyo.Kuthamanga kwamafuta mumsewu kutsika pansi pa 0.2Mpa, mafuta ochulukirapo amayamba kudzaza malo opaka mafuta ndikumaliza kudzaza mafuta amodzi.Chifukwa cha kupezeka kwamafuta olondola a jekeseni wamafuta ochulukirachulukira komanso kuzindikira kupanikizika kwadongosolo, mafutawo ndi odalirika, kuwonetsetsa kuti pagulu lililonse la kinematic pali filimu yamafuta, kuchepetsa mikangano ndi kuvala, ndikuletsa kuwonongeka. kapangidwe ka mkati chifukwa cha kutentha kwambiri., kuonetsetsa kulondola ndi moyo wa Machine.Poyerekeza ndi njanji yolowera njanji yotsetsereka, njanji yolowera yomwe imagwiritsidwa ntchito mu Makinawa ili ndi zabwino zingapo:
① Kumverera kwakukulu koyenda, kugundana kwa njanji yowongolera ndi yaying'ono, 0.0025-0.01 yokha, ndipo mphamvu yoyendetsa imachepetsedwa kwambiri, yomwe ikungofanana ndi 1 yamakina wamba./10.
② Kusiyana pakati pa kukangana kosunthika ndi kocheperako ndikochepa kwambiri, ndipo kutsata kotsatira ndikwabwino kwambiri, ndiye kuti, nthawi yapakati pakati pa siginecha yoyendetsa ndi kachitidwe ka makina ndi yayifupi kwambiri, yomwe imathandizira kuwongolera liwiro komanso kukhudzika kwa makina owongolera manambala.③Ndioyenera kuyenda mozungulira mothamanga kwambiri, ndipo liwiro lake lanthawi yomweyo ndi lokwera pafupifupi ka 10 kuposa la njanji zotsetsereka.④ Imatha kuzindikira kusuntha kopanda malire ndikuwongolera kusasunthika kwamakina.⑤Zopangidwa ndi akatswiri opanga, zimakhala zolondola kwambiri, zosinthika bwino komanso zosavuta kukonza.
5.Malo ogwiritsira ntchito makina:
5.1.Zofunikira zachilengedwe pakugwiritsa ntchito zida
Kusunga mulingo wokhazikika wa kutentha kozungulira ndikofunikira kwambiri pakukonza makina.
(1) Zofunikira zopezeka zozungulira kutentha ndi -10 ° C mpaka 35 ° C, pamene kutentha kwapakati ndi 20 ° C, chinyezi chiyenera kukhala 40% mpaka 75%.
(2) Pofuna kusunga kulondola kwapang'onopang'ono kwa Machine mkati mwazomwe zatchulidwa, kutentha koyenera kwambiri kumafunika kukhala 15 ° C mpaka 25 ° C, ndi kusiyana kwa kutentha.
Sayenera kupitirira ±2°C/24h.
5.2 Magetsi amagetsi: 3-gawo, 380V, mkati mwa ± 10% kusinthasintha kwamagetsi, ma frequency amagetsi: 50HZ.
5.3 Ngati voteji pamalo ogwirira ntchito ndi osakhazikika, Makinawa ayenera kukhala ndi magetsi okhazikika kuti atsimikizire kuti makinawo akugwira ntchito bwino.
5.4 Makinawa ayenera kukhala ndi maziko odalirika: waya woyika pansi ndi waya wamkuwa, waya wa waya sayenera kuchepera 10mm², ndipo kukana kwapansi kumakhala kochepa mpaka 4 ohms.
5.5 Pofuna kuonetsetsa kuti zipangizozi zimagwira ntchito bwino, ngati mpweya woponderezedwa wa mpweya sungathe kukwaniritsa zofunikira za mpweya, uyenera kuikidwa pa Machine.
Onjezani zida zoyeretsera magwero a mpweya (kuchotsa chinyezi, kutsitsa, kusefa) mpweya usanachitike.
5.6 Sungani zida kutali ndi kuwala kwa dzuwa, kugwedezeka ndi kutentha, majenereta othamanga kwambiri, makina owotcherera amagetsi, ndi zina zotero, kuti mupewe kulephera kupanga makina kapena kutayika kwa makina olondola.
6.Zosintha zaukadaulo
| Chitsanzo | 1601 | |
| Processing workpiece kukula | Utali × m'lifupi × kutalika (mm) | 16000×1000×1500 |
| Kudyetsa kwakukulu kwa makina | M'lifupi (mm) | 1300 |
| Saizi ya desiki yogwira ntchito | Utali X M'lifupi (mm) | 16000*1000 |
| Mzere ulendo | Mzere umasuntha chammbuyo ndi mtsogolo (mm) | 1600 |
| Spindle mmwamba ndi pansi | Kuyenda mmwamba ndi pansi (mm) | 1500 |
| Kutalika kuchokera ku spindle center kupita ku tableplane | 100-1600 mm | |
| Yopingasa mkulu mphamvu spindle mphamvu mutu mmodzi awiri | Kuchuluka (2) | 2 |
| Spindle taper | Mtengo wa BT50 | |
| Broach | Makina otsegula, kusintha kwa chida chamanja | |
| M'mimba mwake (mm) | ≤Φ200 | |
| Kutalika kwapakati (mm) | M3-M30 | |
| Liwiro la spindle (r/min) | 30-3000 | |
| Servo spindle motor power (kw) | 30*2 | |
|
| Mtunda woyenda kumanzere ndi kumanja pakati pa ma spindle awiri | 400-1600 mm |
| Kuyenda kumanzere ndi kumanja kwa mizati iwiri (mm) | 600 aliyense | |
| Chida Kuziziritsa | Kuzizira kwamkati, kuzizira kwakunja | |
| Bidirectional Positioning Kulondola | 300 mm | ± 0.032 |
| Bi-directional kubwereza malo olondola | 300 mm | ± 0.025 |
| Makulidwe a Makina | Utali × m'lifupi × kutalika (mm) | Malinga ndi zojambulazo (ngati pali zosintha pamapangidwe, tikudziwitsani) |
| Kulemera kwakukulu (t) | 72T ndi | |
