Makina Opangira Misomali Osasangalatsa a BOSM -6025 Otsutsana

Chithunzi Chodziwika cha BOSM -6025 Chosagwira Misomali Chosagwira Mutu

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

1. Zipangizogwiritsani ntchito:

Makina oboola ndi ozungulira a BOSM-6025, CNC vertical column movable double-column head-to-head boring and mphero ndi chida chapadera cha makina opangira zinthu zomangira. Chida cha makinachi chili ndi mizati yapadera yosunthika ndi magulu awiri a nkhosa zopingasa, zomwe zimatha kuboola, kugaya, kuboola ndi kukonza zina za workpiece mkati mwa stroke range yogwira ntchito, workpiece ikhoza kukonzedwa nthawi imodzi (palibe chifukwa chomangirira kwachiwiri), kutsitsa ndi kutsitsa mwachangu, liwiro lofulumira, kulondola kwambiri pakukonza komanso kugwira ntchito bwino kwambiri.

2. Kapangidwe ka zida:

2.1. Zigawo zazikulu za chida cha makina

Bedi, benchi yogwirira ntchito, mizati yakumanzere ndi kumanja, matabwa, mipando, nkhosa zamphongo ndi zigawo zina zazikulu zonse zimapangidwa ndi utomoni wa mchenga, chitsulo cha imvi chapamwamba kwambiri 250, chophimbidwa mu dzenje la mchenga wotentha→ kugwedezeka kwa kukalamba→ kugwedezeka kwa ng'anjo yotentha→ kugwedezeka kwa kukalamba→ kugwedezeka kwa kukalamba→ kugwedezeka kwa kukalamba→ kugwedezeka kwa kukalamba→ kugwedezeka kwa kukalamba→ kutsiriza, kuchotsa kwathunthu kupsinjika koyipa kwa ziwalo, ndikusunga magwiridwe antchito a ziwalozo kukhala olimba. Chida cha makina chili ndi ntchito monga kugaya, kuboola, kuboola, kusakaniza, kugogoda, ndi zina zotero, ndipo njira yoziziritsira chida ndi kuzizira kwakunja, Chida cha makina chili ndi nkhwangwa 6 zodyetsa, zomwe zimatha kulumikizana ndi ma axis 4 ndi ma axis 6 single-action. Pali mitu iwiri yamagetsi. Kuwongolera kwa axial kwa chida cha makina ndi mutu wamagetsi kwawonetsedwa pachithunzi pansipa.

2. 2Kapangidwe kake ka gawo la chakudya cha axial transmission

2.2.1 X 1/X2 axis: Mzatiwu umabwerera mozungulira motsatira njanji yotsogolera ya bedi lokhazikika.

Kutumiza kwa X-axis: Mota ya AC servo ndi chochepetsera mapulaneti cholondola kwambiri zimagwiritsidwa ntchito kuyendetsa mizati iwiri kudzera mu kutumiza kwa screw ya mpira kuti zitsimikizire kuyenda kolunjika kwa X-axis.

Fomu ya njanji yotsogolera: ikani njanji ziwiri zowongolera zolondola kwambiri.

2.2.2 Y1 axis: Mutu wamagetsi ndi nkhosa zimayikidwa molunjika kutsogolo kwa mzati, ndipo zimabwereranso kumanzere ndi kumanja motsatira njanji yotsogolera ya mzati.

Kutumiza kwa Y1-axis: Mota ya AC servo imagwiritsidwa ntchito kuyendetsa screw ya mpira kuti iyendetse chishalo kuti chiyende, ndikukwaniritsa mayendedwe a mzere wa Y1-axis.

Fomu ya njanji yotsogolera: njanji zinayi zotsogolera zolunjika + ram yolimba ya njanji yozungulira yophatikizidwa.

2.2.3 Y2 axis: Nkhosa yachiwiri ya mutu wamagetsi imayikidwa molunjika kutsogolo kwa mzati, ndipo imabwereza kumanzere ndi kumanja motsatira njanji yotsogolera ya mzati.

Kutumiza kwa Y2-axis: Mota ya AC servo imagwiritsidwa ntchito kuyendetsa screw ya mpira kuti iyendetse chishalo kuti chiyende, ndikukwaniritsa mayendedwe a mzere wa Y2-axis.

Fomu ya njanji yotsogolera: njanji zinayi zotsogolera zolunjika + ram yolimba ya njanji yozungulira yophatikizidwa.

2.2.4 Z1 axis: Chishalo chotsetsereka cha mutu wamagetsi chimayikidwa molunjika kutsogolo kwa mzati wakumanja, ndipo chimakwera ndi kutsika motsatira njanji yowongolera mzati.

Kutumiza kwa Z1-axis: Mota ya AC servo ndi chochepetsera mapulaneti cholondola kwambiri zimagwiritsidwa ntchito kuyendetsa ram kuti idutse mu screw ya mpira kuti ikwaniritse kuyenda kwa mzere wa Z1-axis.

Fomu ya njanji yotsogolera: njanji ziwiri zowongolera zolunjika.

2.2.5 Z2 axis: Chishalo chotsetsereka cha mutu wamagetsi chimayikidwa molunjika kutsogolo kwa mzati wakumanja, ndipo chimabwerera mmwamba ndi pansi pa njanji yotsogolera mzati.

Kutumiza kwa Z1-axis: Mota ya AC servo pamodzi ndi chochepetsera mapulaneti cholondola kwambiri chimagwiritsidwa ntchito kuyendetsa ram kuti idutse mu screw ya mpira kuti ikwaniritse kuyenda kwa mzere wa Z2-axis.

Fomu ya njanji yotsogolera: njanji ziwiri zowongolera zolunjika

Mutu wamagetsi woboola komanso wopukutira (kuphatikiza mutu wamagetsi 1 ndi 2) ndi wozungulira, ndipo njira yoyendetsera imayendetsedwa ndi ma linear roller guide rails anayi. Choyendetsacho chimagwiritsa ntchito mota ya AC servo kuyendetsa precision ball screw pair. Makinawa ali ndi nayitrogeni balance bar. , Chepetsani mphamvu yonyamula ya mutu wamakina pa screw ndi servo motor. Motoka ya Z-axis ili ndi ntchito ya brake yokha. Ngati mphamvu yalephera, brake yokha imagwirira shaft ya mota mwamphamvu kuti isazungulire. Ikagwira ntchito, pamene drill bit sikhudza workpiece, imadya mwachangu; pamene drill bit ikhudza workpiece, imasintha yokha kupita ku feed yogwira ntchito. Pamene drill bit ilowa mu workpiece, imasintha yokha kupita ku fast rewind; pamene mapeto a drill bit achoka pa workpiece ndikufika pamalo okhazikika, imasunthira ku malo ena a dzenje kuti ikwaniritse kuyenda kwa automatic. Ndipo imatha kuzindikira ntchito za kuboola mabowo osawona, kugaya, chamfering, chip breaking, automatic chip removal, ndi zina zotero, zomwe zimapangitsa kuti ntchito ikhale yabwino.

Mutu wa 500mm stroke compound square ram power head umagwiritsa ntchito ma linear guide m'malo mwa ma inserted achikhalidwe kuti uwonjezere kwambiri kulondola kwa kutsogolera uku ukusunga kulimba kwa square ram.

2.3. Ntchito yolimbitsa mphamvu ya hydraulic workpiece

2.4Kuchotsa ndi kuziziritsa tchipisi

Pali ma conveyor a chip ozungulira ndi athyathyathya omwe amaikidwa mbali zonse ziwiri pansi pa benchi logwirira ntchito, ndipo ma chip amatha kutulutsidwa okha kupita ku chip conveyor kumapeto kudzera m'magawo awiri a spiral ndi chain plates kuti apange zinthu zachitukuko. Pali pampu yoziziritsira mu thanki yoziziritsira ya chip conveyor, yomwe ingagwiritsidwe ntchito kuziziritsira kwakunja kwa chida kuti chitsimikizire kuti chida chikugwira ntchito bwino komanso nthawi yogwira ntchito, ndipo coolant ikhoza kubwezeretsedwanso.

3. Dongosolo lonse lolamulira manambala a digito:

3.1. Ndi ntchito yophwanya ma chip, nthawi yophwanya ma chip ndi nthawi yophwanya ma chip ikhoza kukhazikitsidwa pa mawonekedwe a makina a munthu.

3.2. Ndi ntchito yonyamula zida, mtunda wonyamula zida ukhoza kukhazikitsidwa pa mawonekedwe a munthu ndi makina. Pamene kukonza kufika pa mtunda uwu, chidacho chidzanyamulidwa mwachangu, kenako tchipisi tidzaponyedwa, kenako tidzapita patsogolo mofulumira pamwamba pa kubowola ndikusinthidwa kukhala ntchito yokha.

3.3. Bokosi lolamulira ntchito yapakati ndi chipangizo chonyamula m'manja chimagwiritsa ntchito njira yowongolera manambala ndipo chili ndi mawonekedwe a USB ndi chiwonetsero cha LCD chamadzimadzi cha kristalo. Pofuna kuthandiza pulogalamu, kusungira, kuwonetsa ndi kulumikizana, mawonekedwe ogwiritsira ntchito ali ndi ntchito monga kukambirana ndi makina, kulipira zolakwika, ndi alamu yodziwikiratu.

3.4. Zipangizozi zili ndi ntchito yowunikira ndikuwunikanso malo a dzenjelo musanagwiritse ntchito, ndipo ntchitoyi ndi yosavuta kwambiri.

4Mafuta odzola okha

Mawiri a njanji yolunjika yolunjika ya zida zamakina, mawiri a screw a mpira wolondola ndi mawiri ena oyenda bwino kwambiri ali ndi makina odzola okha. Pampu yodzola yokha imatulutsa mafuta okakamiza, ndipo chipinda cha mafuta odzola chochuluka chimalowa mumafuta. Pambuyo poti chipinda cha mafuta chadzazidwa ndi mafuta, kuthamanga kwa dongosolo kukwera kufika pa 1.4-1.75Mpa, chosinthira cha kuthamanga mu dongosolo chimatsekedwa, pampu imayima, ndipo valavu yotsitsa imatsitsidwa nthawi yomweyo. Kuthamanga kwa mafuta pamsewu kukatsika pansi pa 0.2Mpa, chodzola chochuluka chimayamba kudzaza malo odzola ndikumaliza kudzaza mafuta kamodzi. Chifukwa cha mafuta olondola a injector yamafuta ochulukirapo komanso kuzindikira kuthamanga kwa dongosolo, mafuta operekera ndi odalirika, kuonetsetsa kuti pali filimu yamafuta pamwamba pa awiriawiri aliwonse a kinematic, kuchepetsa kukangana ndi kuwonongeka, ndikuletsa kuwonongeka kwa kapangidwe kamkati komwe kumachitika chifukwa cha kutentha kwambiri, kuti zitsimikizire kulondola ndi moyo wa chida chamakina. Poyerekeza ndi awiriawiri otsogolera otsamira, awiriawiri otsogolera otsamira omwe amagwiritsidwa ntchito mu chida chamakina awa ali ndi zabwino zingapo:

① Kuthamanga kwambiri, mphamvu ya kukangana kwa njanji yoyendetsera ndi yaying'ono, 0.0025-0.01 yokha, ndipo mphamvu yoyendetsera imachepa kwambiri, zomwe zimafanana ndi 1 yokha ya makina wamba. /10. ② Kusiyana pakati pa kukangana kwamphamvu ndi kosasinthasintha ndi kochepa kwambiri, ndipo magwiridwe antchito otsatira ndi abwino kwambiri, ndiko kuti, nthawi yodutsa pakati pa chizindikiro choyendetsa ndi kachitidwe ka makina ndi yochepa kwambiri, zomwe zimathandiza kukonza liwiro loyankha ndi kukhudzidwa kwa dongosolo lowongolera manambala.

③Ndi yoyenera kuyenda molunjika mwachangu, ndipo liwiro lake lachangu ndi lokwera nthawi 10 kuposa la njanji zowongolera zotsetsereka. ④ Imatha kuyendetsa bwino popanda mipata ndikuwonjezera kulimba kwa kayendedwe ka makina. ⑤Yopangidwa ndi opanga akatswiri, ili ndi kulondola kwakukulu, kusinthasintha kwabwino komanso kukonza kosavuta.

5Kuyang'anira laser ya Axis:

Makina aliwonse a Bosman amayesedwa ndi laser interferometer ya kampani ya RENISHAW ku United Kingdom kuti ayang'ane molondola ndikubwezera cholakwika cha pitch, backlash, kulondola kwa malo, kulondola kobwerezabwereza, ndi zina zotero, kuti atsimikizire kukhazikika kwa makina, kukhazikika kwa static, ndi kulondola kwa processing. Kuyang'anira Ballbar Makina aliwonse amagwiritsa ntchito ballbar kuchokera ku kampani ya Britain ya RENISHAW kuti ayese kulondola kwa bwalo lenileni komanso kulondola kwa geometric ya makina, ndikuchita zoyeserera zozungulira nthawi yomweyo kuti atsimikizire kulondola kwa makina a 3D komanso kulondola kozungulira kwa makina.

6Malo ogwiritsira ntchito zida zamakina:

6.1. Zofunikira pakugwiritsa ntchito zida

Kusunga kutentha koyenera kwa malo ozungulira ndikofunikira kwambiri pakupanga zinthu molondola.

(1) Kutentha koyenera kugwiritsidwa ntchito ndi -10 ℃ ~ 35 ℃, pamene kutentha kozungulira kuli 20 ℃, chinyezi chiyenera kukhala 40 ~ 75%.

(2) Kuti chipangizo cha makina chikhale cholondola nthawi zonse, kutentha koyenera kwa mlengalenga kumafunika 15°C mpaka 25°C, ndipo kusiyana kwa kutentha kumafunika.

Sayenera kupitirira ±2°C/maola 24.

6.1.2. Voliyumu yamagetsi: magawo atatu, 380V, mkati mwa kusinthasintha kwa ±10% yamagetsi, pafupipafupi yamagetsi: 50HZ.

6.1.3. Ngati magetsi m'dera logwiritsidwa ntchito ndi osakhazikika, chida cha makina chiyenera kukhala ndi magetsi okhazikika kuti chitsimikizire kuti chida cha makina chikugwira ntchito bwino.

6.1.4. Chida cha makina chiyenera kukhala ndi maziko odalirika: waya wothira pansi ndi waya wamkuwa, kukula kwa waya sikuyenera kuchepera 10mm², ndipo kukana kwa nthaka kuyenera kukhala kochepera 4 Ω.

6.1.5. Pofuna kuonetsetsa kuti zipangizo zikugwira ntchito bwino, ngati mpweya wopanikizika wochokera ku gwero la mpweya sungakwaniritse zofunikira za gwero la mpweya, uyenera kuyikidwa pa chipangizo cha makina.

Onjezani chipangizo choyeretsera mpweya (kuchotsa chinyezi, kuchotsa mafuta, kusefa) mpweya usanayambe.

6.1.6. Sungani zipangizo kutali ndi dzuwa lachindunji, magwero a kugwedezeka ndi kutentha, majenereta amphamvu kwambiri, makina olumikizira magetsi, ndi zina zotero, kuti mupewe kulephera kupanga zida zamakina kapena kutayika kwa kulondola kwa zida zamakina.

7. Tmagawo azachipatala:

Chitsanzo		6025-6Z
Kukula kwa workpiece	Kutalika × m'lifupi × kutalika (mm)	6000×2300×2300
Gantry chakudya chachikulu	M'lifupi (mm)	6800
kukula kwa desiki yogwirira ntchito	Kutalika X M'lifupi (mm)	3000*1000 =4
Ulendo wa mzati	Kusuntha kwa mzati mmbuyo ndi mtsogolo (mm)	7000
Kukweza nkhosa kawiri mmwamba ndi pansi	Kugunda kwa nkhosa mmwamba ndi pansi (mm)	2500
Kukweza nkhosa kawiri mmwamba ndi pansi	Mtunda wa pakati pa spindle ndi tebulo	0-2500mm
Mutu wobowola wamtundu wa nkhosa wopingasa mutu wa mphamvu chimodzi ziwiri	Kuchuluka (2)	2
	Chopopera cha spindle	BT50
	Kubowola m'mimba mwake (mm)	Φ2-Φ60
	Kugunda m'mimba mwake (mm)	M3-M30
	Liwiro la spindle (r/min)	30~5000
	Servo spindle motor power (kw)	37*2
	Kumanzere ndi kumanja kuyenda mtunda pakati pa malekezero awiri spindle	5800-6800mm
	Kugundana kwa nkhosa kumanzere ndi kumanja (mm)	500
Kulondola kwa Malo Okhala ndi Maulendo Awiri	300mm*300mm	± 0.025
Kulondola kobwerezabwereza malo awiri	300mm*300mm	± 0.02
Miyeso ya Zida za Makina	Kutalika × m'lifupi × kutalika (mm)	Malinga ndi zojambulazo (ngati pali kusintha kwa kapangidwe kake, tidzakudziwitsani)
Kulemera konse (t)		72T