BOSM -6025 Opposition-Head Boring Milling Machine
1. Zidagwiritsani ntchito:
BOSM-6025 double-station, CNC of vertical column yosunthika yapawiri-mpaka-mutu wotopetsa ndi mphero ndi chida chapadera cha makina opangira ma symmetrical workpieces amakina omanga. Chida makina ali ndi ndime yapadera zosunthika ndi seti awiri ya nkhosa yopingasa, amene angathe kuzindikira Kubowola, mphero, wotopetsa ndi processing zina za workpiece mkati ogwira sitiroko osiyanasiyana, workpiece akhoza kukonzedwa m'malo nthawi imodzi (palibe chifukwa kwa yachiwiri clamping), kudya Mumakonda ndi kutsitsa liwiro, kusala malo liwiro, mkulu processing kulondola ndi mkulu processing dzuwa.
2. Kapangidwe kazida:
2.1. Zigawo zazikulu za chida cha makina
Bedi, benchi, mizati yakumanzere ndi yakumanja, matabwa, zishalo, nkhosa zamphongo ndi mbali zina zazikulu zonse zimapangidwa ndi utomoni wa mchenga, chitsulo chotuwa chapamwamba kwambiri 250 choponyedwa, chotsekeredwa mu dzenje la mchenga wotentha → kugwedera kwa ng’anjo → kugwedera kwa ng’anjo→ kugwedera → kukonza mwaukali→ kugwedera kukalamba→ng'anjo yotentha yotentha→kugwederakugwedera→kumaliza,kuthetsa kupsyinjika koyipa kwa ziwalozo,ndipo sungani magwiridwe antchito a ziwalozo zisakhazikika. Chida cha makina chimakhala ndi ntchito monga mphero, kusangalatsa, kubowola, kuwerengera, kugogoda, ndi zina zotero, ndipo njira yoziziritsira chida ndi kuzizira kwakunja, Chida cha makina chimakhala ndi nkhwangwa 6, zomwe zimatha kuzindikira kulumikizana kwa 4-axis ndi 6-axis single- zochita. Pali 2 mitu yamphamvu. Mayendedwe a axial a chida cha makina ndi mutu wamagetsi akuwonetsedwa pachithunzichi.
2. 2Waukulu dongosolo la axial kufala chakudya gawo
2.2.1 X 1/X2 axis: Mzerewu umabwereranso motalika motsatira njanji ya bedi lokhazikika.
Kutumiza kwa X-axis: AC servo motor ndi chodulira chapamwamba kwambiri cha mapulaneti chimagwiritsidwa ntchito poyendetsa mizati iwiri kudzera pa transmission ya mpira wononga kuti izindikire kusuntha kwa mzere wa X-axis.
Mawonekedwe a njanji yowongolera: ikani njanji ziwiri zolondola kwambiri zolondola kwambiri.
2.2.2 Y1 axis: Mutu wa mphamvu ndi nkhosa yamphongo zimayikidwa molunjika kumbali ya kutsogolo kwa chigawocho, ndikubwezerani kumanzere ndi kumanja motsatira njanji yowongolera.
Kutumiza kwa Y1-axis: AC servo motor imagwiritsidwa ntchito kuyendetsa wononga mpira kuyendetsa chishalo kuti chisunthe, ndikuzindikira kuyenda kwa mzere wa Y1- axis.
Mawonekedwe a njanji yowongolera: 4 njanji zowongolera mzere + njanji yolimba ya sikweya yamphongo yophatikizidwa.
2.2.3 Y2 axis: Nkhosa yamphongo yachiwiri ya mutu wa mphamvu imayikidwa molunjika kumbali ya kutsogolo kwa ndime, ndipo imabwereranso kumanzere ndi kumanja motsatira njanji yowongolera.
Kutumiza kwa Y2-axis: AC servo motor imagwiritsidwa ntchito kuyendetsa wononga mpira kuyendetsa chishalo kuti chisunthe, ndikuzindikira kuyenda kwa mzere wa Y2- axis.
Mawonekedwe a njanji yowongolera: 4 njanji zowongolera mzere + njanji yolimba ya sikweya yamphongo yophatikizidwa.
2.2.4 Z1 axis: Chishalo chotsetsereka chamutu champhamvu chimayikidwa choyimirira kutsogolo kwa ndime yakumanja, ndikubweza mmwamba ndi pansi motsatira njanji yowongolera.
Z1-axis transmission: AC servo motor ndi high-precision planetary reducer amagwiritsidwa ntchito kuyendetsa nkhosa yamphongo kuti idutse pa screw screw kuti izindikire Z1 -axis linear motion.
Mawonekedwe a njanji yowongolera: 2 njanji zowongolera.
2.2.5 Z2 axis: Chishalo cha slide champhamvu chimayikidwa choyimirira kutsogolo kwa gawo lakumanja, ndikubweza mmwamba ndi pansi motsatira njanji yowongolera.
Kutumiza kwa Z1-axis: AC servo motor kuphatikiza chotsitsa chapamwamba kwambiri cha mapulaneti chimagwiritsidwa ntchito kuyendetsa nkhosa kuti idutse pa screw screw kuti izindikire kuyenda kwa mzere wa Z2 -axis.
Mawonekedwe a njanji yowongolera: 2 njanji zowongolera
Mutu wamphamvu wotopetsa komanso wogaya (kuphatikiza mutu wamagetsi 1 ndi 2) ndi nkhosa yamphongo yayikulu, ndipo njira yosunthira imatsogozedwa ndi njanji 4 zowongolera zozungulira. Kuyendetsa kumagwiritsa ntchito injini ya AC servo kuti iwongolere peyala yolondola ya mpira. Makinawa ali ndi nitrogen balance bar. , Chepetsani mphamvu yonyamula mutu wa makina pa screw ndi servo motor. Galimoto ya Z-axis ili ndi ntchito yoboola yokha. Kukanika mphamvu, mabuleki odziwikiratu amasunga shaft yamotoyo mwamphamvu kuti isazungulire. Pogwira ntchito, chobowolacho sichikhudza chogwirira ntchito, chidzadya mofulumira; pamene kubowola pang'ono kukhudza workpiece, izo basi kusinthana ntchito chakudya. Pamene kubowola pang'ono likulowerera workpiece, izo basi kusinthana kudya rewind; pamene mapeto a kubowola pang'ono kusiya workpiece ndi kufika malo anapereka, izo kusamukira ku dzenje lina malo kuzindikira kufalitsidwa basi. Ndipo imatha kuzindikira ntchito za kubowola mabowo akhungu, mphero, chamfering, chip breaking, automatic chip kuchotsa, etc., zomwe zimathandizira zokolola zantchito.
Mutu wa mphamvu ya 500mm wa square ram mphamvu umagwiritsa ntchito maulozera amzere m'malo mwa zoyika zachikhalidwe kuti ziwongolere kulondola kolondola ndikusunga kulimba kwa sikweya yamphongo.
2.3. Workpiece hydraulic tightening ntchito
2.4Kuchotsa chip ndi kuziziritsa
Pali ma spiral and flat chain chip conveyors omwe amaikidwa mbali zonse pansi pa benchi yogwirira ntchito, ndipo tchipisi titha kutulutsidwa ku chotengera cha chip pamapeto pake kudzera mu magawo awiri a ma spiral ndi ma chain plates kuti akwaniritse chitukuko chotukuka. Muli mpope wozizirira mu thanki yoziziritsira ya chotengera cha chip, yomwe ingagwiritsidwe ntchito poziziritsa kunja kwa chidacho kuti zitsimikizire kugwira ntchito ndi moyo wautumiki wa chidacho, ndipo choziziriracho chikhoza kusinthidwanso.
3. Dongosolo lathunthu lowongolera manambala a digito:
3.1. Ndi chip breaking function, chip breaking time ndi chip breaking cycle zitha kukhazikitsidwa pamakina amunthu.
3.2. Ndi ntchito yokweza chida, mtunda wokweza chida ukhoza kukhazikitsidwa pamawonekedwe a makina amunthu. Ntchito ikafika mtunda uwu, chidacho chidzakwezedwa mwachangu, kenako tchipisi taponyedwa, kenako ndikuthamangira pobowola ndikusinthidwa kuti chigwire ntchito.
3.3. Bokosi lapakati loyang'anira ntchito ndi gawo logwirizira m'manja limatenga makina owongolera manambala ndipo ali ndi mawonekedwe a USB ndi chiwonetsero cha LCD chamadzimadzi. Pofuna kuwongolera mapulogalamu, kusungirako, kuwonetsera ndi kulankhulana, mawonekedwe ogwiritsira ntchito ali ndi ntchito monga kukambirana ndi makina a munthu, kubwezera zolakwika, ndi alamu yokha.
3.4. Zidazi zimakhala ndi ntchito yowoneratu ndikuwunikanso malo a dzenje musanayambe kukonza, ndipo ntchitoyi ndi yabwino kwambiri.
4. Makina opaka mafuta
Zida zamakina zowongolera njanji zotsogola, zomata bwino za mpira ndi zina zoyenda zolondola kwambiri zili ndi makina okometsera okha. Pampu yodzitchinjiriza yokha imatulutsa mafuta othamanga, ndipo chipinda chamafuta opangira mafuta ochulukirapo chimalowa mumafuta. Chipinda chamafuta chikadzadza ndi mafuta, pamene kupanikizika kwa dongosolo kumakwera kufika ku 1.4-1.75Mpa, kusinthana kwachitsulo mu dongosolo kumatsekedwa, mpope umayima, ndipo valve yotsitsa imatsitsa nthawi yomweyo. Kuthamanga kwamafuta mumsewu kutsika pansi pa 0.2Mpa, mafuta ochulukirapo amayamba kudzaza malo opaka mafuta ndikumaliza kudzaza mafuta amodzi. Chifukwa cha kupezeka kwamafuta olondola a jekeseni wamafuta ochulukirachulukira komanso kuzindikira kupanikizika kwadongosolo, mafutawo ndi odalirika, kuwonetsetsa kuti pagulu lililonse la kinematic pali filimu yamafuta, kuchepetsa mikangano ndi kuvala, ndikuletsa kuwonongeka. kapangidwe ka mkati chifukwa cha kutenthedwa, kuonetsetsa zolondola ndi moyo wa makina chida. Poyerekeza ndi njanji yolowera njanji yotsetsereka, njanji yolowera yomwe imagwiritsidwa ntchito pamakinawa ili ndi zabwino zingapo:
① Kumverera kwakukulu koyenda, kugundana kwa njanji yowongolera ndi yaying'ono, 0.0025-0.01 yokha, ndipo mphamvu yoyendetsa imachepetsedwa kwambiri, yomwe ikungofanana ndi 1 yamakina wamba. /10. ② Kusiyana pakati pa kukangana kosunthika ndi kocheperako ndikochepa kwambiri, ndipo kutsata kotsatira ndikwabwino kwambiri, ndiye kuti, nthawi yapakati pakati pa siginecha yoyendetsa ndi kachitidwe ka makina ndi yayifupi kwambiri, yomwe imathandizira kuwongolera liwiro komanso kukhudzika kwa dongosolo lowongolera manambala.
③Ndioyenera kuyenda mothamanga kwambiri, ndipo liwiro lake pompopompo limakwera pafupifupi ka 10 kuposa la njanji zotsetsereka. ④ Imatha kuzindikira kusuntha kopanda malire ndikuwongolera kusasunthika kwamakina. ⑤Zopangidwa ndi akatswiri opanga, zimakhala zolondola kwambiri, zosinthika bwino komanso zosavuta kukonza.
5. Kuwunika kwa laser axis:
Makina aliwonse a Bosman amayesedwa ndi laser interferometer ya kampani ya RENISHAW ku United Kingdom kuti ayang'ane molondola ndikubwezera cholakwika cha phula, kubweza, kulondola kwa malo, kubwereza kulondola kwa malo, ndi zina zambiri, kuwonetsetsa kukhazikika, kusasunthika komanso kulondola kwa makinawo. makina. Kuwunika kwa Ballbar Makina aliwonse amagwiritsa ntchito ballbar kuchokera ku kampani yaku Britain ya RENISHAW kuti athe kuwongolera kulondola kwa bwalo ndi makina olondola a geometric, ndikuyesa kuyesa kozungulira nthawi imodzi kuonetsetsa kuti makina a 3D ali olondola komanso ozungulira makinawo.
6.Makina chida chilengedwe:
6.1. Zofunikira zachilengedwe zogwiritsira ntchito zida
Kusunga mulingo wokhazikika wa kutentha kozungulira ndikofunikira kwambiri pakukonza makina.
(1) The ntchito yozungulira kutentha chofunika ndi -10 ℃ ~ 35 ℃, pamene yozungulira kutentha ndi 20 ℃, chinyezi ayenera 40 ~ 75%.
(2) Pofuna kusunga kulondola kwachida cha makina mkati mwazomwe zatchulidwa, kutentha kwabwino kwambiri kumafunika 15 ° C mpaka 25 ° C, ndi kusiyana kwa kutentha.
Sayenera kupitirira ±2°C/24h.
6.1.2. Magetsi amagetsi: magawo atatu, 380V, mkati mwa ± 10% kusinthasintha kwamagetsi, ma frequency amagetsi: 50HZ.
6.1.3. Ngati voteji yomwe ikugwiritsidwa ntchito ndi yosakhazikika, chida cha makina chiyenera kukhala ndi magetsi okhazikika kuti atsimikizire kuti makinawo akugwira ntchito bwino.
6.1.4. Chida cha makina chiyenera kukhala ndi maziko odalirika: waya woyambira ndi waya wamkuwa, waya wa waya sikuyenera kuchepera 10mm², ndipo kukana kwapansi kuyenera kukhala kosakwana 4 Ω.
6.1.5. Pofuna kuonetsetsa kuti zipangizozi zimagwira ntchito bwino, ngati mpweya woponderezedwa wa mpweya sungathe kukwaniritsa zofunikira za mpweya, uyenera kuikidwa pa chida cha makina.
Onjezani zida zoyeretsera magwero a mpweya (kuchotsa chinyezi, kutsitsa, kusefa) mpweya usanachitike.
6.1.6. Sungani zida kutali ndi kuwala kwa dzuwa, kugwedezeka ndi kutentha, majenereta othamanga kwambiri, makina opangira magetsi, ndi zina zotero, kuti mupewe kulephera kupanga zida za makina kapena kutaya kulondola kwa chida cha makina.
7. TEchnical parameters:
| Chitsanzo | 6025-6Z | |
| Processing workpiece kukula | Utali × m'lifupi × kutalika (mm) | 6000×2300×2300 |
| Gantry maximum feed | M'lifupi (mm) | 6800 |
| saizi ya desiki yogwira ntchito | Utali X M'lifupi (mm) | 3000 * 1000 = 4 |
| Mzere ulendo | Mzere umasuntha chammbuyo ndi mtsogolo (mm) | 7000 |
| Nkhosa ziwiri zamphongo zikweze mmwamba ndi pansi | Kugunda mmwamba ndi pansi kwa nkhosa yamphongo (mm) | 2500 |
| Spindle center to table mtunda wa ndege | 0-2500 mm | |
|
Yopingasa nkhosa yamphongo pobowola mutu mphamvu mutu mmodzi awiri
| Kuchuluka (2) | 2 |
| Spindle taper | Mtengo wa BT50 | |
| Kubowola m'mimba mwake (mm) | Φ2-Φ60 | |
| Kutalika kwapakati (mm) | M3-M30 | |
| Liwiro la spindle (r/min) | 30-5000 | |
| Servo spindle motor power (kw) | 37*2 | |
| Mtunda woyenda kumanzere ndi kumanja pakati pa ma spindle awiri | 5800-6800 mm | |
| Kugunda kumanzere ndi kumanja kwa nkhosa yamphongo (mm) | 500 | |
| Bidirectional Positioning Kulondola | 300mm * 300mm | ± 0.025 |
| Bi-directional kubwereza malo olondola | 300mm * 300mm | ± 0.02 |
| Makulidwe a Chida cha Makina | Utali × m'lifupi × kutalika (mm) | Malinga ndi zojambulazo (ngati pali zosintha pamapangidwe, tikudziwitsani) |
| Kulemera kwakukulu (t) | 72T ndi | |
