CNC yothamanga kwambiri 5-axis GMH-2045-Q

Chiyambi:


Tsatanetsatane wa Zamalonda

Zolemba Zamalonda

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Kuyambitsa makina a 5-axis

Malo opangira makina othamanga kwambiri a mlatho wamitundu isanu, mawonekedwe onse a chida cha makina amatengera mawonekedwe okwera amtundu wa mlatho, kotero kuti mbali zitatu zazikulu zosuntha za chida cha makina olemera kwambiri zimakhala zolemera kwambiri, zazing'ono kwambiri. mphamvu yoyendetsa ndi kuyankha kwachangu kwa servo. Bedi ndi zogwirira ntchito zomwe zimanyamula kulemera kodula zimaphatikizidwa kukhala chimodzi, osati mawonekedwe onse omwe ali osakanikirana, kuchuluka kwa magwiritsidwe ntchito kwa malo ndikokwera, komanso kulimba ndi kulondola kwa chida cha makina kumapangidwa bwino, ndipo kuyika ndi mayendedwe ndizosavuta. Chiwongolero chothandizira chowongolera chachikulu chimatengera kapangidwe ka njanji zowongolera zamphamvu ziwiri zokhala ndi mbali ziwiri zokhala ndi masilayidi angapo, zomwe zimapewa kuyika mopitilira muyeso wa zida zazikulu zowongolera ndi makina olondola kwambiri azinthu zazikulu zazikulu. magawo. Ndi mutu wa mphero wokwera kwambiri wa ma axis asanu, shaft yayikulu imatenga mutu wopindika wothamanga kwambiri, womwe umatha kuzindikira mphero yogwira ntchito kwambiri komanso kutsiriza kothamanga kwambiri pansi pa kulumikizana kwa ma axis asanu. Kuthamanga kwambiri kwa spindle, kulondola kwambiri komanso kusungidwa bwino, mafuta ndi mafuta opaka nthunzi, kuziziritsa kokakamiza.
Chiwerengero cha nkhwangwa zikuluzikulu za mkulu-liwiro mlatho asanu olamulira machining likulu lagawidwa liniya olamulira X-olamulira, Y-olamulira, Z-olamulira, rotary olamulira C-olamulira, A-olamulira. Kulumikizana kwa nkhwangwa zisanu kumamaliza kukonza zida zokhotakhota mumlengalenga ndi malo ovuta Zovuta, kubowola mozama, kupuma kwapang'onopang'ono ndi makina a taper pamalo ovuta, komanso kukonza bwino komanso kwapamwamba kwambiri pamagawo owoneka bwino owoneka bwino.

Spindle
Malo opangira makina a axis gantry asanu amatha kukhala ndi masipingo atatu osiyanasiyana amagalimoto: apamwamba, apakati komanso otsika. Liwiro pazipita akhoza kufika 20000rpm, mphamvu spindle ndi 25KW, ndi makokedwe pazipita akhoza kufika 30.8Nm. Chogwiritsira ntchito ndi HSK-A63; chidacho chimathandizidwa ndi hydraulically, ndipo chida chowongolera chida chimakhala ndi mphamvu yayikulu yogwira; chida chautali chimakhala ndi potulutsa madzi kuchokera pakati pa spindle kuti aziziziritsa pokonza, zomwe zimawonjezera kulondola kwa kukonza; mphamvu yodulira ndi yayikulu, kudula bwino ndikwambiri, nthawi yokonza ndi yaifupi, ndipo kupanga mphamvu zamagetsi ndikwabwino, kumakwaniritsa zosowa zonse zamsika!

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5-axis mutu
Mikono iwiri yolumikizana ndi mutu wolumikizana ndi maginito okhazikika a torque;
Ndi mkulu mwatsatanetsatane ngodya encoder;
Ndipo kwambiri tcheru kungokhala chete clamping dongosolo limagwirira;
Mutu wa axis asanu wokhala ndi mawonekedwe olimba komanso okhazikika a foloko yonse ali ndi mawonekedwe osakanikirana, osasunthika bwino komanso kusinthasintha kwakukulu;
Imathetsa mwangwiro debugging angapo ndi clamping chofunika kuti repositioning workpiece pa ngodya zovuta, ndi amachepetsa malo cholakwika. Ndi oyenera mankhwala ndi mbali zovuta mawonekedwe ndi mkulu mwatsatanetsatane zofunika. Ikhoza kumaliza kukonza malo opindika pamakona osiyanasiyana mu clamping imodzi ndikuwongolera kupanga bwino. Kukonzekera kwamunthu, kamangidwe kolondola kwambiri, kuti mukwaniritse ntchito zokulirapo.

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Bedi, mzati, mtengo, mpando wotsetsereka ndi nkhosa yamphongo yothamanga kwambiri ya mlatho wamtundu wachisanu-axis machining center ndi ma castings, omwe amaonetsetsa kuti makina akugwira ntchito mokwanira ndipo ali oyenera mawonekedwe a workpiece. Ndizigawo zopyapyala zotchingidwa ndi mipanda ndipo chogwirira ntchito ndi chachitali. Mkhalidwe wodula ndi wabwino, chitsulo chochotsa zitsulo ndipamwamba, kupsinjika komwe kumapangidwa ndi kudula kwa workpiece ndi kochepa, ndipo khalidwe lapamwamba la workpiece ndi labwino; panthawi imodzimodziyo, kuthamanga kwachangu kumathamanga, ndipo nthawi yothandizira ikufunika yochepa. Kukonza ngodya, kukonza pamwamba, kukonza njira. Makina onsewa akuzunguliridwa ndi chitetezo, chida cha makina chimakhala ndi ntchito yochotsa chip, ndipo imakhala ndi ntchito yoziziritsa madzi. Chida cha makina chili ndi mawonekedwe okongola, ntchito yabwino komanso kukonza.

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Mawonekedwe a X kalozera wanjanji: mzatiwo uli ndi njanji zinayi za 35mm zolemetsa zolozera. Ikhoza kukumana ndi kukhwima kwakukulu ndi zofunikira zamphamvu za chimango cha gantry, ndipo imathanso kukumana ndi ubwino waumisiri wa coefficient yaing'ono yotsutsana, kuthamanga mofulumira komanso moyo wautali wautumiki; njira yothira: kuthira mafuta; mtundu wamawaya: Taiwan Shangyin kapena mtundu womwewo;
(2) X-axis drive: AC servo motor ikagwiritsidwa ntchito kuonjezera ndi kuchepetsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti azungulire kuzindikira kumanzere ndi kumanja chakudya cha skateboard; Njira yothira mafuta: kuthira mafuta; Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera. Chophimba chotetezera chimakhala ndi maonekedwe okongola komanso mawonekedwe oyenera.

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(1) Mawonekedwe a njanji yowongolera: Y-axis imatengera njanji ziwiri za 55 zolemetsa zolemetsa monga kalozera ndi njanji yonyamula katundu yolowera kutsogolo ndi kopingasa kwa slide. Ikhoza kukwaniritsa zofunikira zaumisiri za kutsirizitsa kothamanga kwambiri komanso kudula kocheperako. Njira yothirira: kuthira mafuta. Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Y-axis drive: injini ya AC servo ikagwiritsidwa ntchito kukulitsa ndi kuchepetsa liwiro, imayendetsa wononga 50mm m'mimba mwake kuti izungulira kuti izindikire kumanzere ndi kumanja kwa mbale ya slaidi. Njira yothirira: kuthira mafuta. Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yolondola kwambiri yotsekera; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji: Chishango cha chikopa chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera. Chophimba chotetezera chimakhala ndi maonekedwe okongola komanso mawonekedwe oyenera.

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(1) Mawonekedwe a njanji yowongolera: Z-axis imatenga njanji ziwiri 45 zolemetsa zolozera ngati kalozera ndi njanji yonyamula katundu yokwera ndi kutsika kwa nkhosa; Njira yothira mafuta: kuthira mafuta; Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Z-axis drive: AC servo motor ikagwiritsidwa ntchito kukweza ndi kutsitsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti izungulira kuzindikira chakudya choyimirira cha Z-axis; njira yothira: kuthira mafuta; screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo.

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Woyang'anira CNC: Siemens 840Dsl

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Makina a CNC amakina ndi Sinumerik 840 sl kuchokera ku SIEMENS
Mukakumana ndi kasinthidwe koyambira kachitidwe ka CNC, zofunika zotsatirazi ndizotsimikizika
Chigawo chocheperako chowongolera: mzere wozungulira≤0.001mm, ozungulira ozungulira≤0.001°
Ntchito yoyeserera yojambula
Ntchito yochepetsera pakona
Kutanthauzira kwa Helical
Ntchito yogaya
Chilolezo cholamulira akapolo
Ndi skrini ya 15-inch
Ndi gulu la opareta la MCP 398C
Kuphatikiza 72/48 IO board
NX10.3 yowonjezera axis module
Mtengo wa DMC20
kusonkhanitsa deta
Perekani zidziwitso zoyenera kudzera mu OPCUA kapena 485 kapena mapulogalamu apamwamba kuti muzindikire kulumikizana kwa chidziwitso ndi zida za ogwiritsa ntchito, kuphatikiza koma osalekezera ku:
Zomwe zimagwiritsidwa ntchito pazida (liwiro, mphamvu ya chakudya, dzina la chida, kutalika kwa zida, mtengo wa spindle, dzina la pulogalamu ndi mtundu, mbiri ya alamu, mbiri ya gulu la opareshoni, magawo a coordinate system zero offset, etc.)
Dzina lachipangizo, mtundu wa mapulogalamu, dzina la pulogalamu ndi mtundu wa pulogalamu yomwe ikugwira ntchito pano
Zida zogwirira ntchito (kuphatikiza, koma osati zokhazo zomwe sizikugwira ntchito, kugwira ntchito, kuzimitsa, ndi zolakwika), ndipo zimatha kupereka chenjezo lakulephera kwa zida, kuzindikira kugwiritsa ntchito mphamvu, ndi zina zambiri.
PLC ikugwira ntchito

Lubrication system; makinawa amatengera ukadaulo wodziyimira pawokha wamafuta
(1) Makina odziyimira pawokha odziyimira pawokha amafuta ndi makina opaka mafuta amatengera X, Y, Z njanji yowongolera, wononga ndi rack. Chophimbacho chimakhala ndi mafuta odzola.
(2) Mafuta opangira shaft ndi gasi / kudzoza kwamafuta ochepa okha ndi nthawi komanso kuchuluka kwazinthu zodziwikiratu, zomwe zimachitika zimangoyendetsedwa ndi manambala owongolera, ndipo zimatha kuzindikirika ndikuwopsezedwa. Mitundu ya pampu yothira ndiyosankha: SKF mafuta-mpweya wothira mafuta/Proton kapena mitundu yofananira

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Hydraulic system
(1) Makinawa ali ndi makina odziyimira pawokha a hydraulic.
(2) Chida cha makinacho chimakhala ndi pompano yosiyana ya hydraulic pump station, ndipo makina opangira ma hydraulic ali ndi zida zingapo zowunikira chitetezo monga alamu yamafuta, alamu ya kutentha, alamu yotsekereza, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti Chida cha makina chimagwira ntchito m'malo osiyanasiyana otetezeka. , kupititsa patsogolo chitetezo cha ogwira ntchito.
(3) Mtundu wa Hydraulic station: wodziwika bwino kunyumba

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(1) Kudula kunja kuzirala dongosolo, pa mphuno ya spindle, pafupi ndi chida, wangwiro kuzirala processing mfundo, mogwira kulamulira kudula kutentha, kotero kuti processing akhoza kukwaniritsa zofunika mwatsatanetsatane apamwamba.
(2) Olekanitsa madzi ozizira kuziziritsa mutu wa ma axis asanu olumikizana ndi tsinde lalikulu
Mtundu wozizira wamadzi: firiji yamtundu wapamwamba wamtundu wa Tongfei kapena mtundu womwewo

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Chopingasa chida magazini-njira ziwiri kutsogolo ndikusintha mosasintha-24/32T chida chamtundu wamagazini: Mabizinesi olipidwa ndi Taiwan a Desu/Okada kapena mitundu yofananira

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Mitsuko ya ngalande mbali zonse ziwiri ndi maziko ake amaponyedwa mophatikizana, ndipo mphamvu yoletsa kutayikira ndi yabwino;
Ma conveyors a spiral chip kumbali zonse ziwiri za malo opangirako amanyamula mwachangu tchipisi tachitsulo chomwe chimapangidwa ndi liwiro lalikulu kupita ku chonyamulira cha chip, kuchepetsa mapindikidwe amafuta ndi mapindikidwe a chida cha makina, ndikuwonetsetsa kulondola ndi kukhazikika kwa chida cha makina;

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Zambiri Zaukadaulo

CHITSANZO

GMH-2045-Q

Kukula kwa tebulo lantchito (mm)

2000*4000

Ulendo wa X-axis (mm)

4500

Ulendo wa Y-axis (mm)

2500

Ulendo wa Z-axis (mm)

1250

Kutalika kwa gantry (mm)

3100

Kumapeto kwa Spindle - mtunda wa tebulo logwira ntchito (mm)

50-1300

Liwiro la spindle (rpm)

20000

Chogwirizira spindle

Chithunzi cha HSK-A63

Mazungulira a C-axis (°)

± 300

Mulingo wozungulira wa A-axis (°)

± 110

Katundu wa benchi (t/m2)

5

Kusintha kokhazikika

Dongosolo

Siemens

Magazini ya Tool

Horizontal chida magazini HSK-A63-30T

Chip kuchotsa dongosolo

Unyolo mtundu chip conveyor + trolley*2

Lubrication system

Makina opangira mafuta opangira mafuta

Njira yozizira

Mphete yopopera/kabati yamagetsi ya air conditioner/mafuta ozizira

Hydraulic system

Kukhutitsani nitrogen balance cylinder/spindle loose broach

Njira yoyezera

Laser chida setter / ruby ​​probe

Grating wolamulira

Mkulu mwatsatanetsatane grating wolamulira

Zowonjezera

Kuwala kwa LED

Kuwala kwamitundu itatu

mfuti yamlengalenga

mfuti yamadzi

 

Nokia 840Dsl CNC dongosolo

Germany

X, Y, Z ma servo motors

Siemens Germany

XYZ Servo Drive

Siemens Germany

AC Servo Spindle Motor

Siemens Germany

Mutu wa maulalo asanu a axis asanu

Shanghai

Mpira konda

HIWIN kapena mtundu wofanana

Linear Roller Guide

HIWIN kapena mtundu wofanana

Aliyense shaft screw zonyamula

Japan NSK kapena mtundu wofanana

Kulumikizana

Taiwan kapena mtundu wofanana

Spiral cutter

Shanghai

Chitetezo cha makina opangira njanji

Shanghai

Pampu yamafuta ndi makina opaka mafuta apakati

Proton kapena SKF kapena zofanana

Kusintha kwapakatikati, relay yapakatikati

Omron/Schneider kapena zofanana

jenereta ya pulse pamanja

Wopanga makina opangira / kapena mtundu wofanana nawo

Spindle

INNA kapena zofanana

Chida chachikulu cha makina

Shanghai

Chitetezo chakunja chachitsulo cha makina chida

Shanghai

Maboti a zida zamakina, nyanga yathunthu

Shanghai

Hydraulic system

wotchuka ku China

Kuwala kwa Ntchito ndi Zowunikira Zochenjeza

wotchuka ku China

Spindle ram balance mechanism

wotchuka ku China

Makina ozizira a spindle ndi makina operekera madzi

wotchuka ku China

Zida zosamalira wamba

wotchuka ku China

Buku Lolangiza Lamakina

 

Buku la Malangizo a Magetsi

 

Chitsimikizo

 

Mndandanda wazolongedza

 

Electrical schematic

 

Manual Operation Manual

 

Buku Lokonzekera Kachitidwe

 

Buku la parameter la dongosolo

 

Dongosolo fakitale parameter tebulo

 

Chojambula cha maziko

Zoperekedwa pambuyo poti mgwirizano uyamba kugwira ntchito

Buku lowongolera kutentha kwa bokosi

 

Zikomo chifukwa cha chidwi chanu!


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