CNC yothamanga kwambiri ya 5-axis GMH-2045-Q

Chithunzi Chodziwika cha CNC cha 5-axis GMH-2045-Q chothamanga kwambiri

Chiyambi:

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Chiyambi cha makina ozungulira 5

Malo opangira makina othamanga kwambiri okhala ndi ma axis asanu, kapangidwe kake konse ka chida cha makina kamagwiritsa ntchito kapangidwe ka gantry kokwezeka ka mtundu wa mlatho, kotero kuti magawo atatu akuluakulu osuntha a chida chamakina cholemera amakhala olemera kwambiri, mphamvu yoyendetsa yaying'ono kwambiri komanso yankho lamphamvu la servo. Bedi ndi tebulo logwirira ntchito lomwe limanyamula kulemera kodulira zimaphatikizidwa mu chimodzi, osati kapangidwe kake kokha ndi kakang'ono, kuchuluka kwa malo ogwiritsira ntchito ndi kwakukulu, komanso kulimba ndi kulondola kwa chida chamakina kumakonzedwa, ndipo kuyika ndi mayendedwe ndizosavuta. Chithandizo chowongolera cha beam yayikulu chimagwiritsa ntchito kapangidwe ka njanji ziwiri zowongolera zamphamvu zokhala ndi ma slider angapo, zomwe zimapewa kuyika kwambiri magawo owongolera oyenda ndi ma stroke komanso zofunikira kwambiri pamakina oyambira. Ndi mutu wopangira makina othamanga kwambiri wokhala ndi ma axis asanu, shaft yayikulu imagwiritsa ntchito mutu wozungulira wothamanga kwambiri, womwe ungathe kukwaniritsa kugaya kogwira ntchito bwino komanso kumaliza mwachangu pansi pa kulumikizana kwa ma axis asanu. Liwiro lalikulu la spindle, kulondola kwambiri komanso kusunga bwino, mafuta ndi nthunzi, kuzizira kwa kayendedwe ka madzi.
Chiwerengero cha nkhwangwa zazikulu za malo opangira makina othamanga kwambiri a mlatho wamagetsi asanu chimagawidwa m'magulu awiri: X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis. Kulumikizana kwa nkhwangwa zisanu kumamaliza kukonza zinthu zogwirira ntchito m'malo ozungulira ndi malo ovuta. Mavuto, kuboola mozama, kutsekeka kwa m'mimba ndi kutchinga pa malo ovuta, komanso kukonza bwino komanso kwapamwamba kwa zigawo zovuta zooneka ngati mawonekedwe apadera.

Chokulungira
Malo opangira maginito a gantry okhala ndi ma axis asanu akhoza kukhala ndi ma spindle atatu osiyanasiyana: okwera, apakati ndi otsika. Liwiro lalikulu limatha kufika 20000rpm, mphamvu ya spindle ndi 25KW, ndipo mphamvu yayikulu imatha kufika 30.8Nm. Chogwirira chida ndi HSK-A63; chidacho chimathandizidwa ndi hydraulic, ndipo makina omangira zida ali ndi mphamvu yayikulu yogwirira; chida chachitali chili ndi malo otulutsira madzi kuchokera pakati pa spindle kuti aziziritse malo opangira, zomwe zimapangitsa kuti ntchito yokonza ikhale yolondola; mphamvu yodulira ndi yayikulu, mphamvu yodulira ndi yayikulu, nthawi yokonza ndi yochepa, ndipo mphamvu yopangira ndi yabwino, makamaka ikukwaniritsa zosowa zonse za msika!

Mutu wa axis 5
Mutu wa mikono iwiri wokhala ndi maginito asanu wolumikizidwa ndi makina okhazikika a maginito amphamvu okhala ndi mphamvu yamphamvu;
Ndi cholembera ngodya cholondola kwambiri;
Ndi njira yolumikizirana yomvera kwambiri;
Mutu wa ma axis asanu wokhala ndi kapangidwe kolimba komanso kokhazikika ka foloko uli ndi kapangidwe kakang'ono, kulimba bwino komanso kusinthasintha kwabwino;
Imathetsa bwino mavuto ambiri okhudzana ndi kukonza ndi kutsekereza komwe kumafunika kuti ntchitoyo ikhazikikenso pa ngodya zovuta, ndipo imachepetsa cholakwika cha malo. Ndi yoyenera zinthu zomwe zili ndi mawonekedwe ovuta komanso zofunikira kwambiri. Imatha kumaliza kukonza malo opindika pa ngodya zosiyanasiyana mu clamping imodzi ndikuwonjezera magwiridwe antchito. Kapangidwe kake kapadera, kapangidwe ka modular kolondola kwambiri, kuti akwaniritse ntchito zambiri zokulitsa.

Bedi, mzati, mtanda, mpando wotsetsereka ndi ram wa malo opangira makina othamanga kwambiri a mlatho wamtundu wa five-axis ndi zinthu zoponyera, zomwe zimatsimikizira kulimba kokwanira kwa makina ndipo ndizoyenera mawonekedwe a ntchitoyo. Ndi ziwalo zolumikizidwa ndi makoma ochepa ndipo ntchitoyo ndi yayitali. Mkhalidwe wodulira ndi wabwino, kuchuluka kwa kuchotsa zitsulo ndi kwakukulu, kupsinjika komwe kumachitika chifukwa cha kudula ntchitoyo ndi kochepa, ndipo mtundu wa pamwamba pa ntchitoyo ndi wabwino; nthawi yomweyo, liwiro loyenda mwachangu ndi lachangu, ndipo nthawi yothandizira imafunika yochepa. Kukonza ngodya, kukonza pamwamba, kukonza kosavuta. Makina onse ali ndi chitetezo, chida cha makina chili ndi ntchito yochotsa chip yokha, ndipo chili ndi ntchito yozizira madzi. Chida cha makina chili ndi mawonekedwe okongola, ntchito yabwino komanso kukonza.

Fomu ya njanji yotsogolera ya X: mzati uli ndi njanji zinayi zoyendetsera zolemera za 35mm. Ikhoza kukwaniritsa zofunikira zolimba komanso zamphamvu za chimango cha gantry, komanso ikhoza kukwaniritsa ubwino waukadaulo wa coefficient yaying'ono yokangana, liwiro loyenda mwachangu komanso moyo wautali wautumiki; njira yodzola: mafuta odzola; mtundu wa waya: Taiwan Shangyin kapena mtundu womwewo;
(2) X-axis drive: Pambuyo poti mota ya AC servo yagwiritsidwa ntchito kukweza ndikuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm m'mimba mwake kuti izungulire kuti ikwaniritse kudyetsa kumanzere ndi kumanja kwa skateboard; Njira yopaka mafuta: mafuta opaka; Mtundu wa screw: Taiwan Shangyin kapena mtundu womwewo;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri kawiri; sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji yotsogolera: Chishango cha chikopa cha m'mimba chimagwiritsidwa ntchito poteteza zinthu zakunja kuti zisalowe ndikuipitsa njanji yotsogolera. Chivundikiro chotetezacho chili ndi mawonekedwe okongola komanso kapangidwe koyenera.

(1) Mtundu wa njanji yotsogolera: Y-axis imagwiritsa ntchito njanji ziwiri zowongolera zolemera 55 ngati chitsogozo ndi njira yonyamula katundu kuti ziyende mbali ndi mopingasa za slide. Ikhoza kukwaniritsa zofunikira zaukadaulo zomaliza mwachangu komanso kudula kolemera kotsika. Njira yodzola: mafuta odzola. Mtundu wa waya: Taiwan Shangyin kapena mtundu womwewo;
(2) Y-axis drive: Pambuyo poti mota ya AC servo yagwiritsidwa ntchito kukweza ndikuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm diameter kuti izungulire kuti ikwaniritse kudyetsa kumanzere ndi kumanja kwa mbale yotsetsereka. Njira yopaka mafuta: mafuta opaka. Mtundu wa screw: Taiwan Shangyin kapena mtundu womwewo;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri; mtundu wa sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo;
(4) Chitetezo cha njanji yotsogolera: Chishango cha chikopa cha m'mimba chimagwiritsidwa ntchito poteteza zinthu zakunja kuti zisalowe ndikuipitsa njanji yotsogolera. Chivundikiro chotetezacho chili ndi mawonekedwe okongola komanso kapangidwe koyenera.

(1) Mtundu wa njanji yotsogolera: Z-axis imagwiritsa ntchito njanji ziwiri zowongolera zolemera 45 ngati njira yotsogolera komanso njira yonyamula katundu kuti nkhosa iyende mmwamba ndi pansi; Njira yodzola: mafuta odzola; Mtundu wa waya woyezera: Taiwan Shangyin kapena mtundu womwewo;
(2) Z-axis drive: Pambuyo poti mota ya AC servo yagwiritsidwa ntchito kukweza ndikuchepetsa liwiro, imayendetsa screw ya mpira wolondola wa 50mm m'mimba mwake kuti izungulire kuti ikwaniritse kudyetsa koyima kwa Z-axis; njira yopaka mafuta: mafuta opaka; screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Yokhala ndi sikelo yolumikizira yolondola kwambiri kawiri; sikelo yolumikizira: Spain FAGOR kapena mtundu womwewo.

Chowongolera cha CNC: Siemens 840Dsl

Makina a CNC a makinawa ndi Sinumerik 840 sl kuchokera ku SIEMENS
Ngakhale kuti ikukwaniritsa zofunikira za dongosolo la CNC, zofunikira zotsatirazi ndizotsimikizika
Gawo lowongolera locheperako: mzere wolunjika≤0.001mm, mzere wozungulira≤0.001°
Ntchito yoyeserera zithunzi
Ntchito yochepetsera mphamvu ya ngodya
Kulowetsa kwa helical
Ntchito yopera
Chilolezo cholamulira kapolo ndi bwana
Ndi chophimba cha mainchesi 15
Ndi gulu la opareta la MCP 398C
Kuphatikizapo bolodi la 72/48 IO
Gawo la NX10.3 lokulitsa mzere
Gawo la Hub la DMC20
kusonkhanitsa deta
Perekani zambiri zofunikira kudzera mu OPCUA kapena 485 kapena mapulogalamu apamwamba kuti mugwirizane ndi zida za ogwiritsa ntchito, kuphatikizapo koma osati zokhazo:
Deta yogwirira ntchito ya zida (liwiro, mphamvu yodyetsa, dzina la chida, kutalika kwa chogwirira chida, mtengo wa mphamvu ya spindle, dzina la pulogalamu ndi mtundu wake, mbiri ya alamu, mbiri ya gulu logwirira ntchito, magawo a njira ya dongosolo logwirizanitsa zero offset, ndi zina zotero)
Dzina la chipangizo, mtundu wa pulogalamu, dzina la pulogalamu ndi mtundu wa pulogalamu yomwe ikugwira ntchito pano
Mkhalidwe wa ntchito ya zida (kuphatikizapo koma osati kokha kuyambitsa ntchito, kugwira ntchito, kuzimitsa, ndi vuto), ndipo ikhoza kupereka chenjezo la kulephera kwa zida, kuzindikira momwe magetsi amagwiritsidwira ntchito, ndi zina zotero.
PLC ikugwira ntchito

Dongosolo lopaka mafuta; makina awa amagwiritsa ntchito ukadaulo wodziyimira pawokha wopereka mafuta
(1) Gulu la makina odziyimira pawokha operekera mafuta ndi mafuta odzola amagwiritsidwa ntchito pa X, Y, Z axis guide rail, lead screw ndi rack. Screw bearing imapaka mafuta.
(2) Mafuta ndi mpweya wothira mafuta/mafuta othira mafuta odzithira okha ndi njira yodziwira nthawi ndi kuchuluka kwa mafuta, zomwe zimachitika zimayendetsedwa zokha ndi makina owongolera manambala, ndipo zimatha kuzindikirika ndikuwopsezedwa. Mitundu ya pampu yothira mafuta ndi yosankha: SKF mafuta-mpweya wothira mafuta/Proton kapena mitundu ina yofanana nayo.

Dongosolo la hayidiroliki
(1) Chida ichi cha makina chili ndi makina odziyimira pawokha a hydraulic.
(2) Chida cha makina chili ndi malo osiyana opopera madzi, ndipo makina amadzimadzi ali ndi zida zingapo zowunikira chitetezo monga alamu ya kuchuluka kwa mafuta, alamu ya kutentha, alamu yotseka madzi, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti chida cha makina chikugwira ntchito bwino m'malo osiyanasiyana otetezeka. , kukonza chitetezo cha ogwiritsa ntchito.
(3) Mtundu wa siteshoni ya hydraulic: wodziwika bwino mdziko muno

(1) Kudula makina oziziritsira akunja, pafupi ndi chida, malo abwino kwambiri okonzera kuziziritsira, kuwongolera bwino kutentha kwa kudula, kuti kukonzako kukwaniritse zofunikira za kulondola kwambiri.
(2) Siyani madzi ozizira kuti muziziziritse mutu wa kulumikizana kwa makona asanu ndi shaft yayikulu.
Mtundu woziziritsira madzi: mtundu wapamwamba kwambiri wa Tongfei wozizira kapena mtundu womwewo

Magazini ya zida zopingasa-yopita patsogolo ndi kubwerera m'mbuyo mosasamala-mtundu wa magazini ya zida za 24/32T: Kampani yothandizidwa ndi Taiwan ya Desu/Okada kapena mitundu ina yofanana nayo

Mizere yothira madzi mbali zonse ziwiri ndi pansi pake imapangidwa bwino, ndipo zotsatira zake zopewera kutayikira ndi zabwino;
Ma conveyor a chip ozungulira mbali zonse ziwiri za malo okonzera zinthu amanyamula mwachangu ma chip achitsulo opangidwa ndi kukonza mwachangu kupita ku chonyamulira chip chokweza, kuchepetsa kusintha kwa kutentha ndi kusintha kwa chida cha makina, ndikuwonetsetsa kuti chida cha makinacho chili cholondola komanso chokhazikika;

Zambiri Zaukadaulo

CHITSANZO	GMH-2045-Q
Kukula kwa tebulo la ntchito (mm)	2000*4000
Ulendo wa X-axis (mm)	4500
Ulendo wa Y-axis (mm)	2500
Ulendo wa Z-axis (mm)	1250
M'lifupi mwa gantry (mm)	3100
Nkhope yomaliza ya spindle - mtunda wa tebulo logwirira ntchito (mm)	50-1300
Liwiro la spindle (rpm)	20000
Chogwirira cha spindle	HSK-A63
Mtundu wozungulira wa C-axis (°)	±300
Mtundu wozungulira wa A-axis (°)	±110
Katundu wa benchi yogwirira ntchito (t/m2)	5

Kapangidwe kokhazikika

Dongosolo	Siemens
Magazini ya zida	Magazini ya zida zopingasa HSK-A63-30T
Njira yochotsera chips	Chonyamulira cha chip cha mtundu wa unyolo + trolley * 2
Dongosolo lopaka mafuta	Dongosolo lodzola mafuta lokha
Dongosolo loziziritsira	Mphete yopopera/choziziritsira mpweya cha kabati yamagetsi/choziziritsira mafuta
Dongosolo la hayidiroliki	Kukhutiritsa silinda/spindle yosalala ya nayitrogeni
Njira yoyezera	Chotsukira zida za laser/choyezera rubi
Wolamulira wa grating	Wolamulira wodula bwino kwambiri
Zowonjezera	Kuwala kwa LED
	Kuwala kwa mitundu itatu
	mfuti ya mlengalenga
	mfuti yamadzi

Dongosolo la CNC la Siemens 840Dsl	Germany
Ma X, Y, Z servo motors odyetsa	Siemens Germany
XYZ Servo Drive	Siemens Germany
Njinga ya Spindle ya AC Servo	Siemens Germany
Mutu wa maulalo asanu	Shanghai
Chokulungira mpira	HIWIN kapena mtundu wofanana
Buku Lotsogolera Lozungulira Lolunjika	HIWIN kapena mtundu wofanana
Chifaniziro chilichonse cha shaft screw	Japan NSK kapena mtundu wofanana
Kulumikiza	Taiwan kapena mtundu wofanana
Chodulira chozungulira	Shanghai
Chitetezo cha njanji cha chida cha makina	Shanghai
Pampu yamafuta ndi makina opaka mafuta ozungulira	Proton kapena SKF kapena chofanana
Chosinthira chapafupi, cholumikizira chapakati	Omron/Schneider kapena ofanana nawo
jenereta ya kugunda kwa mtima ndi dzanja	Wopereka makina osankhidwa ndi wopanga/kapena mtundu wofanana
Chokulungira	INNA kapena yofanana nayo
Chida chachikulu choponyera makina	Shanghai
Chitetezo chakunja cha pepala lachitsulo cha makina	Shanghai
Maboluti oteteza zida zamakina, seti yonse ya nyanga	Shanghai
Dongosolo la hayidiroliki	wotchuka ku China
Magetsi a Ntchito ndi Magetsi Ochenjeza	wotchuka ku China
Njira yolinganiza bwino ram ya spindle	wotchuka ku China
Dongosolo loziziritsira la spindle ndi dongosolo loperekera madzi	wotchuka ku China
Zida zosamalira zodziwika bwino	wotchuka ku China

Buku Lophunzitsira la Makina
Buku Lophunzitsira Zamagetsi
Chitsimikizo
Mndandanda wazolongedza
Zojambula zamagetsi
Buku Loyendetsera Ntchito ya Dongosolo
Buku Lothandizira Kukonza Machitidwe
Buku la malangizo a dongosolo
Tebulo la magawo a fakitale ya dongosolo
Chithunzi cha maziko	Zoperekedwa pambuyo poti pangano layamba kugwira ntchito
Buku lowongolera kutentha kwa bokosi lolamulira