CNC yopingasa 5-olamulira NHM-50-P
Kuyambitsa makina a 5-axis
Mtundu wa NHM ndi malo osinthira olunjika mpaka opingasa opingasa amitundu isanu. Kukonzekera kokhazikika kwa chida cha makina ndi SIEMENS 840D sl CNC system, ndipo kuthekera kwakukulu kwa Siemens servo motor direct drive kumatengedwa, zomwe zimapangitsa chida cha makina kukhala ndi mawonekedwe olondola kwambiri, kuthamanga kwachangu, ndi kugwirizanitsa kwazitsulo zisanu. . Panthawi imodzimodziyo, chida cha makina chimakhala ndi chida chosinthira chida chodziwikiratu, chomwe chikuwonetseratu bwino komanso kukonza.
Chida cha makina chimasuntha kumanzere ndi kumanja kupyola mbale ya slide (X axis), chogwirira ntchito chimasuntha chammbuyo ndi mtsogolo (Z axis), mutu umasunthira mmwamba ndi pansi (Y axis), tebulo limazungulira (C axis) ndipo mutu wamphero umazungulira. (B axis), yomwe imazindikira kulumikizana kwa ma axis asanu. masewera. Makina onsewa amapangidwa ndi bedi, mzati, mbale yotsetsereka, tebulo lozungulira, mutu wamphero, makina a pneumatic, makina opangira mafuta, makina oziziritsa a chip, makina amagetsi ndi chitetezo chokwanira.
Chida cha makinacho chimakhala ndi spindle yamagetsi monga muyezo, ndi ntchito yapakati potulutsira madzi, yomwe imatha kuzindikira kumasula ndi kutsekeka kwa spindle. Nkhwangwa zitatu zofananira za zida zamakina, X, Y, ndi Z, zimagwiritsa ntchito ma servo motors kuyendetsa molunjika wononga mpira kuti uzungulire polumikizana. Dongosolo lopatsirana lili ndi kulondola kwambiri komanso kusasunthika.
Zigawo zazikulu zogulidwa za chida cha makina zonse zimagulidwa kuchokera kumtundu woyamba, zoziziritsa kumadzi, zotumizira ma chip ndi ma chip truck monga muyezo.
Mitu yoyima ndi yopingasa imatha kuzunguliridwa mundege ziwiri zozungulira.
Imazindikira kutembenuka kolunjika ndi kopingasa ndi makina amitundu yambiri, ndikuthetsa mphero zamitundu yambiri, zamitundu yambiri komanso zamitundu yambiri zamakona osiyanasiyana pakumangirira kumodzi kwa chogwiriracho.
Spindle yamagetsi yogwira ntchito kwambiri, nthawi yaying'ono yopangira makina, kudula kwambiri, chida chachitali, kulondola kwambiri kwa makina
Mapangidwe amphamvu, makina ophatikizika kwambiri, mabuleki okhazikika, komanso makina olondola kwambiri.
Mtundu wa NHM ndi njira yosinthira yopingasa yamitundu isanu yolumikizira makina. Ma axis atatu amatengera zowongolera zolondola kwambiri, zolemetsa kwambiri, zothamanga kwambiri, zolimba kwambiri, zaphokoso zotsika, zomwe zimayenda bwino popanda kukwawa komanso kupereka chakudya chokwanira.
Kuyika kwapamwamba kwambiri komanso makina omangirira, kugwiritsa ntchito mawonekedwe apamwamba kwambiri komanso makina omangirira kumatha kuonetsetsa kuti thireyi imakhazikika bwino komanso kukhazikika bwino kwa thireyi, ndipo kubwereza kobwerezabwereza kwa thireyi kumatha kufika 0.003mm.
Bedi limatenga bedi lokhala ngati T, ndipo kukana kugwedezeka kumatheka ndi 15%. Mapangidwe apangidwe ndi mawonekedwe opindika opangidwa ndi T a mabedi oyima ndi opingasa, ndipo kapangidwe kake ndi kophatikizana.
Ili ndi makina okulirapo komanso kuchuluka kwazinthu zogwirira ntchito
Mapangidwe a modular, kufalikira kolemera, angagwiritsidwe ntchito ngati njira yosinthira yopangira yokhala ndi mizere yodziwikiratu
(1) Mawonekedwe a X kalozera wanjanji: mzatiwo uli ndi njanji ziwiri zoyenda zolemera za 55mm. Ikhoza kukwaniritsa zofunikira za kukhwima kwakukulu ndi mphamvu, ndipo ikhoza kukumana ndi ubwino waumisiri wa coefficient yaing'ono yotsutsana, kuthamanga mofulumira komanso moyo wautali wautumiki; njira yothira: kuthira mafuta; mtundu wamawaya: Taiwan Shangyin kapena mtundu womwewo;
(2) X-axis drive: AC servo motor ikagwiritsidwa ntchito kuonjezera ndi kuchepetsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti izungulira kuti ikwaniritse chakudya chakumanzere ndi kumanja; Njira yothira mafuta: kuthira mafuta; Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(1) Mawonekedwe a njanji yowongolera: Y-axis imatenga njanji ziwiri za 55 heavy-duty-roller linear guide monga kalozera ndi njanji yonyamula katundu ya mutu wamphero woyima ndi wopingasa kuti usunthe mmwamba ndi pansi. Ikhoza kukwaniritsa zofunikira zaumisiri za kutsirizitsa kothamanga kwambiri komanso kudula kocheperako. Njira yothirira: kuthira mafuta. Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Kutumiza kwa Y-axis: Galimoto ya AC servo ikagwiritsidwa ntchito kuonjezera ndi kuchepetsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti azungulire kuzindikira mmwamba ndi pansi kudyetsa. Njira yothirira: kuthira mafuta. Screw brand: Taiwan Shangyin kapena mtundu womwewo;
(3) Wokhala ndi sikelo yolondola kwambiri yotsekera; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo;
(4) XY chiwongolero chachitetezo cha njanji: Chishango chonse cha zida chankhondo chimagwiritsidwa ntchito poteteza kuti zinthu zakunja zisalowe ndikuyipitsa njanji yowongolera. Chophimba chotetezera chimakhala ndi maonekedwe okongola komanso mawonekedwe oyenera.
(1) Mawonekedwe a njanji yowongolera: Z-axis imatenga njanji ziwiri za 55 zolemetsa zodzigudubuza ngati kalozera ndi njanji yonyamula katundu kuti tebulo lisunthike; Njira yothira mafuta: kuthira mafuta; Wire gauge mtundu: Taiwan Shangyin kapena mtundu womwewo;
(2) Z-axis transmission: AC servo motor ikagwiritsidwa ntchito kukweza ndi kutsitsa liwiro, imayendetsa 50mm m'mimba mwake molunjika mpira wononga kuti azungulira kuzindikira kutsogolo ndi kumbuyo kudyetsa Z-olamulira; Njira yothira mafuta: kuthira mafuta; Screw brand: Taiwan Shangyin kapena mitundu yofananira;
(3) Wokhala ndi sikelo yowongoka yawiri yolondola kwambiri yotseka; mtundu wa grating scale: Spain FAGOR kapena mtundu womwewo.
Woyang'anira CNC: Siemens 840Dsl
Makina a CNC amakina ndi Sinumerik 840 sl kuchokera ku SIEMENS
Mukakumana ndi kasinthidwe koyambira kachitidwe ka CNC, zofunika zotsatirazi ndizotsimikizika
Chigawo chocheperako chowongolera: mzere wozungulira≤0.001mm, ozungulira ozungulira≤0.001°
Ntchito yoyeserera yojambula
Ntchito yochepetsera pakona
Kutanthauzira kwa Helical
Ntchito yogaya
Chilolezo cholamulira akapolo
Ndi skrini ya 15-inch
Ndi gulu la opareta la MCP 398C
Kuphatikiza 72/48 IO board
NX10.3 yowonjezera axis module
Mtengo wa DMC20
kusonkhanitsa deta
Perekani zidziwitso zoyenera kudzera mu OPCUA kapena 485 kapena mapulogalamu apamwamba kuti muzindikire kulumikizana kwa chidziwitso ndi zida za ogwiritsa ntchito, kuphatikiza koma osalekezera ku:
Zomwe zimagwiritsidwa ntchito pazida (liwiro, mphamvu ya chakudya, dzina la chida, kutalika kwa zida, mtengo wa spindle, dzina la pulogalamu ndi mtundu, mbiri ya alamu, mbiri ya gulu la opareshoni, magawo a coordinate system zero offset, etc.)
Dzina lachipangizo, mtundu wa mapulogalamu, dzina la pulogalamu ndi mtundu wa pulogalamu yomwe ikugwira ntchito pano
Zida zogwirira ntchito (kuphatikiza, koma osati zokhazo zomwe sizikugwira ntchito, kugwira ntchito, kuzimitsa, ndi zolakwika), ndipo zimatha kupereka chenjezo lakulephera kwa zida, kuzindikira kugwiritsa ntchito mphamvu, ndi zina zambiri.
PLC ikugwira ntchito
Lubrication system; makinawa amatengera ukadaulo wodziyimira pawokha wamafuta
(1) Makina odziyimira pawokha odziyimira pawokha amafuta ndi makina opaka mafuta amatengera X, Y, Z njanji yowongolera, wononga ndi rack. Chophimbacho chimakhala ndi mafuta odzola.
(2) Mafuta opangira shaft ndi gasi / kudzoza kwamafuta ochepa okha ndi nthawi komanso kuchuluka kwazinthu zodziwikiratu, zomwe zimachitika zimangoyendetsedwa ndi manambala owongolera, ndipo zimatha kuzindikirika ndikuwopsezedwa. Mitundu ya pampu yothira ndiyosankha: SKF mafuta-mpweya wothira mafuta/Proton kapena mitundu yofananira
Hydraulic system
(1) Makinawa ali ndi makina odziyimira pawokha a hydraulic.
(2) Chida cha makinacho chimakhala ndi pompano yosiyana ya hydraulic pump station, ndipo makina opangira ma hydraulic ali ndi zida zingapo zowunikira chitetezo monga alamu yamafuta, alamu ya kutentha, alamu yotsekereza, ndi alamu yocheperako yogwira ntchito kuti zitsimikizire kuti Chida cha makina chimagwira ntchito m'malo osiyanasiyana otetezeka. , kupititsa patsogolo chitetezo cha ogwira ntchito.
(3) Mtundu wa Hydraulic station: wodziwika bwino kunyumba
Chida magazini unyolo magazini 40T HSK-A63
Mtundu wa magazini ya Tool: Bizinesi yolipira ndalama ku Taiwan ya Desu/Okada kapena mitundu yofananira
Mitsuko ya ngalande mbali zonse ziwiri ndi maziko ake amaponyedwa mophatikizana, ndipo mphamvu yoletsa kutayikira ndi yabwino;
Ma conveyors a spiral chip kumbali zonse ziwiri za malo opangirako amanyamula mwachangu tchipisi tachitsulo chomwe chimapangidwa ndi liwiro lalikulu kupita ku chonyamulira cha chip, kuchepetsa mapindikidwe amafuta ndi mapindikidwe a chida cha makina, ndikuwonetsetsa kulondola ndi kukhazikika kwa chida cha makina;
Zambiri Zaukadaulo
| CHITSANZO | NHM-50-P |
| Ulendo wa X-axis (tebulo limayenda mmbuyo ndi mtsogolo) | 700 |
| Ulendo wa Y-axis (ngoloyo imayenda kumanzere ndi kumanja) | 900 |
| Ulendo wa Z-axis (nkhosa yamphongo imayenda mmwamba ndi pansi) | 780 |
| Mtunda kuchokera kumapeto a spindle kupita ku tebulo lantchito | 100-1350 |
| saizi ya desiki yogwira ntchito | 500X500 |
| kulemera mphamvu | 1 |
| Spindle maximum liwiro | 15000 |
| Mphamvu yayikulu yamagalimoto (yovotera) | 15 |
| Torque yayikulu (yovotera) | 72 |
| Spindle taper | Chithunzi cha HSK-A63 |
| torque yayikulu | 2040 |
| pazipita clamping torque | 1320 |
| Swing angle | ± 180°--30° |
| malo olondola | ±5” |
| Kubwerezabwereza | ±3.5” |
| malo olondola | ±10” |
| Kubwerezabwereza | ±6” |
| X, Y, Z kuthamanga kothamanga | 24/24/24 |
| X, Y, Z kulondola kwa malo | ≤0.008 |
| X, Y, Z kubwereza kulondola kwa malo | ≤0.005 |
Kusintha kokhazikika
| Nokia 840Dsl CNC dongosolo | Germany |
| X, Y, Z ma servo motors | Siemens Germany |
| XYZ Servo Drive | Siemens Germany |
| AC Servo Spindle Motor | Siemens Germany |
| Mutu wa maulalo asanu a axis asanu | Shanghai |
| Mpira konda | HIWIN kapena mtundu wofanana |
| Linear Roller Guide | HIWIN kapena mtundu wofanana |
| Aliyense shaft screw zonyamula | Japan NSK kapena mtundu wofanana |
| Kulumikizana | Taiwan kapena mtundu wofanana |
| Spiral cutter | Shanghai |
| Chitetezo cha makina opangira njanji | Shanghai |
| Pampu yamafuta ndi makina opaka mafuta apakati | Proton kapena SKF kapena zofanana |
| Kusintha kwapakatikati, relay yapakatikati | Omron/Schneider kapena zofanana |
| jenereta ya pulse pamanja | Wopanga makina opangira / kapena mtundu wofanana nawo |
| Spindle | INNA kapena zofanana |
| Chida chachikulu cha makina | Shanghai |
| Chitetezo chakunja chachitsulo cha makina chida | Shanghai |
| Maboti a zida zamakina, nyanga yathunthu | Shanghai |
| Hydraulic system | wotchuka ku China |
| Kuwala kwa Ntchito ndi Zowunikira Zochenjeza | wotchuka ku China |
| Spindle ram balance mechanism | wotchuka ku China |
| Makina ozizira a spindle ndi makina operekera madzi | wotchuka ku China |
| Zida zosamalira wamba | wotchuka ku China |
| Buku Lolangiza Lamakina |
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| Buku la Malangizo a Magetsi |
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| Chitsimikizo |
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| Mndandanda wazolongedza |
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| Electrical schematic |
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| Manual Operation Manual |
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| Buku Lokonzekera Kachitidwe |
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| Buku la parameter la dongosolo |
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| Dongosolo fakitale parameter tebulo |
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| Chojambula cha maziko | Zoperekedwa pambuyo poti mgwirizano uyamba kugwira ntchito |
| Buku lowongolera kutentha kwa bokosi |
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Zikomo chifukwa cha chidwi chanu!
